Overlapping Stepped Detector Modules for Gap-Free Medical Imaging

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Solution Overview

Problem

In typical detectors, gaps form between adjacent detector sub-modules due to functional limitations, leading to discontinuous scanning data and incomplete inspection ranges, which affects the accuracy of medical imaging devices like CT scanners.

Innovation Solution

The detector sub-modules are arranged such that the detecting devices of one module partially overlap with the functional modules of adjacent sub-modules, reducing or eliminating gaps, and are stacked in a stepped structure to ensure continuous scanning data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If detector sub-modules are arranged with functional modules, then each sub-module can perform its detection function, but gaps form between adjacent sub-modules resulting in discontinuous scanning data

Engineering Contradiction:
Improvedetection functionVSAvoidscanning data continuity
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent transitions from a two-dimensional planar arrangement to a three-dimensional stepped stacking arrangement. Detector sub-modules are stacked in multiple layers with offset positions, where the first area of one sub-module overlaps with the second area of another sub-module in the stacking direction. This spatial dimensionality change enables continuous scanning coverage while accommodating functional modules within each sub-module.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where detector sub-modules are stacked in multiple layers with overlapping areas. The first area of a sub-module in one layer overlaps with the second area of a sub-module in another layer, creating a nested configuration that eliminates gaps while maintaining functional module integration within each sub-module.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If detector sub-modules are arranged adjacently, then the inspection coverage can be expanded, but gaps between sub-modules create incomplete inspection ranges

Engineering Contradiction:
Improveinspection coverageVSAvoidscanning data completeness
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent extends the inspection coverage by utilizing the stacking direction (third dimension) in addition to the planar arrangement. Multiple layers of detector sub-modules are stacked with overlapping areas, where the overlap in the stacking direction ensures continuous coverage without gaps, thereby expanding the effective inspection range while maintaining data completeness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent creates a composite detector structure by combining multiple detector sub-modules in a stepped stacking arrangement. The overlapping first areas and second areas of different sub-modules form a composite detection surface that eliminates gaps and ensures continuous scanning coverage across the entire inspection range.

Inventive Principle:
Principle #40Composite materials

3Device complexity

If detector sub-modules are stacked in parallel, then the device structure can be compact, but gaps between sub-modules reduce scanning accuracy

Engineering Contradiction:
Improvestructural compactnessVSAvoidscanning accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent employs a nested stacking arrangement where detector sub-modules are positioned in multiple layers with overlapping areas. The first area of one sub-module overlaps with the second area of another sub-module in the stacking direction, creating a compact yet gap-free structure that maintains high scanning accuracy while achieving structural compactness.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This arrangement allows for complete scanning data acquisition, enhancing the accuracy of medical imaging by ensuring continuous scanning and improving the diagnosis results.

Implementation Method 1

a detecting device including a scintillation crystal and a photodiode array stacked in this order from an X-ray incident side

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

a detecting device including a scintillation crystal and a photodiode array stacked in this order from an X-ray incident side

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP3789798B1Detector modules, detectors and medical imaging devices
Publication Date: 2025.11.05 SHANGHAI NEUSOFT MEDICAL TECH LTD
  • EP3789798B1 patent drawingFigure 1A~1B
  • EP3789798B1 patent drawingFigure 2~4
  • EP3789798B1 patent drawingFigure 5~6C

AI summary

Detector modules, detectors and medical imaging devices are provided. One of the detector modules includes: a support and a plurality of detector sub-modules arranged on the support along an extension direction in which the support extends. Each of the detector sub-modules has a first area and a second area in the extension direction. A detecting device is disposed in the first area, and a functional module is disposed in the second area. The functional module is electrically connected to the detecting device for receiving an electrical signal from the detecting device. The plurality of detector sub-modules includes a first detector sub-module and a second detector sub-module that are arranged adjacent to each other in the extension direction, and the first area of the first detector sub-module at least partially overlaps with the second area of the second detector sub-module.