Overlapping Terminal Electrode Layout for Larger Semiconductor Active Regions

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Solution Overview

Problem

Existing semiconductor devices face design constraints due to electrode requirements, limiting the flexibility and efficiency of semiconductor layer utilization.

Innovation Solution

A semiconductor device design that includes a semiconductor layer with a switching device, multiple electrodes, and terminal electrodes, allowing for relaxed design rules and increased active region size without increasing chip size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrodes are arranged in conventional configurations, then manufacturing processes are simplified, but electrical connectivity and resistance performance are limited

Engineering Contradiction:
Improveelectrical connectivityVSAvoidelectrode configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent transitions from planar electrode arrangements to a three-dimensional overlapping configuration where terminal electrodes extend vertically to overlap with underlying electrodes in different layers. This dimensional change enables multiple electrical connection paths simultaneously, improving connectivity and reducing resistance without complicating the manufacturing process, as the overlapping structure can be formed through sequential deposition and etching steps.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If electrode spacing is increased, then signal interference is reduced, but electrical resistance increases

Engineering Contradiction:
Improvesignal integrityVSAvoidelectrical resistance
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements a nested electrode structure where terminal electrodes are positioned to overlap with and extend from underlying electrodes, creating a nested configuration. This nesting allows multiple electrodes to occupy overlapping spatial regions, maintaining close electrical coupling for low resistance while the vertical separation and insulation layers prevent signal interference, thus resolving the contradiction between spacing and resistance.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If terminal electrodes overlap with multiple electrodes, then electrical connectivity is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveelectrical connectivityVSAvoidelectrode alignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent employs preliminary action by forming insulating layers and defining electrode patterns before depositing terminal electrodes. The insulating layers are pre-formed with precise thickness and positioning, creating predetermined alignment references that guide subsequent electrode deposition. This preliminary structuring ensures that terminal electrodes overlap correctly with underlying electrodes without requiring extremely high precision during the overlapping deposition step itself.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250040181A1Semiconductor device
Publication Date: 2025.01.30 ROHM CO LTD
  • US20250040181A1 patent drawing
  • US20250040181A1 patent drawing
  • US20250040181A1 patent drawing

AI summary

The semiconductor device includes a semiconductor layer which has a main surface, a switching device which is formed in the semiconductor layer, a first electrode which is arranged on the main surface and electrically connected to the switching device, a second electrode which is arranged on the main surface at an interval from the first electrode and electrically connected to the switching device, a first terminal electrode which has a portion that overlaps the first electrode in plan view and a portion that overlaps the second electrode and is electrically connected to the first electrode, and a second terminal electrode which has a portion that overlaps the second electrode in plan view and is electrically connected to the second electrode.