Overlithiated Composite Cathode for High-Voltage Lithium Batteries

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current lithium batteries face challenges in achieving high voltage, high specific energy, and high-density performance while maintaining improved lifespan and capacity characteristics, particularly during repeated charge and discharge cycles.

Innovation Solution

A composite positive electrode active material is developed, comprising an overlithiated layered oxide with a molar ratio of vanadium to magnesium at 1:2, which is synthesized by mixing metal, vanadium, and magnesium precursors, followed by drying and heat treatment with a lithium precursor, to enhance structural stability and electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional positive active materials are used to achieve high voltage and high specific energy, then energy density is improved, but lifespan and capacity characteristics deteriorate during repeated charge and discharge cycles

Engineering Contradiction:
Improvespecific energyVSAvoidlifespan characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies composite materials by combining multiple metal elements (nickel, cobalt, manganese, vanadium, magnesium) in specific ratios to create a composite oxide material. This composite structure allows the material to achieve high voltage and specific energy while the synergistic effect of different elements maintains structural stability during charge-discharge cycles, thereby improving lifespan characteristics.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs parameter changes by precisely controlling the molar ratios of metal elements (Ni: 0.1-0.3, Co: 0.1-0.3, Mn: 0.3-0.5, V: 0.01-0.05, Mg: 0.01-0.05) and the lithium excess parameter (0.05-0.15). These parameter optimizations enable the material to achieve high specific energy while maintaining structural integrity during cycling, resolving the contradiction between energy density and lifespan.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If high voltage operation is implemented to improve energy density, then specific energy is improved, but structural stability deteriorates leading to capacity reduction

Engineering Contradiction:
Improveenergy densityVSAvoidstructural stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by introducing vanadium and magnesium elements at specific local positions within the crystal structure to stabilize the high-voltage phase. These elements are strategically positioned to maintain structural stability during high-voltage operation, allowing the material to achieve high energy density without sacrificing structural integrity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs beforehand cushioning by pre-introducing vanadium and magnesium elements into the crystal structure before high-voltage operation. These elements act as structural buffers that prevent phase transitions and maintain stability during high-voltage charging, thereby preserving both energy density and structural stability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Quantity of substance

If conventional materials are used to achieve high capacity, then specific energy is improved, but capacity retention deteriorates upon repeated cycling

Engineering Contradiction:
ImprovecapacityVSAvoidcapacity retention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies merging by combining multiple functional elements (nickel for high capacity, cobalt for stability, manganese for structural support, vanadium for voltage stabilization, and magnesium for phase maintenance) into a single composite material system. This merging allows the material to achieve high capacity while maintaining excellent capacity retention through the synergistic effects of all elements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite material improves the lifespan and capacity retention of lithium secondary batteries by stabilizing the oxidation-reduction reaction during charge and discharge, particularly at high voltages, leading to enhanced battery performance.

Implementation Method 1

drying the precursor mixture to form a dried mixture

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

heat treating the dried mixture and the lithium precursor to manufacture the composite positive electrode active material

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS9979019B2Composite positive electrode active material, method of manufacturing the same, positive electrode including the composite positive electrode active material, and lithium secondary battery including the positive electrode
Publication Date: 2018.05.22 SAMSUNG ELECTRONICS CO LTD
  • US9979019B2 patent drawing
  • US9979019B2 patent drawing
  • US9979019B2 patent drawing

AI summary

A composite positive electrode active material including: an overlithiated layered oxide (OLO) including vanadium (V) and magnesium (Mg), wherein the vanadium and magnesium have a molar ratio of about 1:2. Also a method of manufacturing the composite positive electrode active material, a positive electrode including the composite positive electrode, and a lithium battery including the positive electrode.