Overlock Sewing Machine One-Handed Threading Switch Mechanism

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Solution Overview

Problem

Existing overlock sewing machines require cumbersome operations to switch between threading and sewing states, often necessitating the use of both hands and compromising user-friendliness.

Innovation Solution

The design incorporates a mechanism with a slide pipe, slide member, and shafts that allow for easy switching between threading and sewing states using a single hand, featuring a switchable looper thread path and motor activation based on shaft position, enabling seamless transitions between these modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a push button with control pin and control groove cam portion is used to enable one-handed operation, then ease of operation is improved, but device complexity increases due to additional operating members

Engineering Contradiction:
Improveone-handed operation capabilityVSAvoidnumber of operating members
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention merges the threading operation and return lever operation into a single integrated operating member. The operating member includes a pressing portion that presses the push button and a return lever portion that operates the return lever, combining two previously separate operations into one unified component that can be operated with a single hand motion.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The operating member serves multiple functions: it acts as both the push button actuator for initiating threading and the return lever actuator for releasing the threading state. This multi-functional design eliminates the need for separate operating members for each function, reducing overall complexity while maintaining ease of operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If two operating members (push button and return lever) are used for switching between threading and sewing states, then functionality is complete, but ease of operation deteriorates due to requiring two separate operations

Engineering Contradiction:
Improvethreading state switching capabilityVSAvoidnumber of operations required
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The invention combines the push button and return lever operations into a single integrated operating member. The operating member has a pressing portion that activates the push button and a return lever portion that operates the return lever, allowing both threading initiation and release functions to be accomplished through one unified operating component.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If simultaneous pressing of fixing button and rotation of thread take-up lever is required, then threading control is precise, but ease of operation worsens due to requiring both hands

Engineering Contradiction:
Improvethreading state stabilityVSAvoidhands required for operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention merges the fixing button pressing operation and the thread take-up lever rotation operation into a single integrated operating member. This unified component allows the user to perform both actions simultaneously through one hand, maintaining the reliability of proper threading sequence while eliminating the need for two-handed operation.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9695535B2Overlock sewing machine
Publication Date: 2017.07.04 JANOME CORP
  • US9695535B2 patent drawing
  • US9695535B2 patent drawing
  • US9695535B2 patent drawing

AI summary

A overlock sewing machine includes a switch limiting arm rockable integrally with a main shaft fixing operating arm and an arm including arms which are actuated by operating a threading switching knob to engage with the switch limiting arm to rock a rocking lever portion and being engageable with a slide plate to move the position of the slide plate to a sewing executable position upon operating the threading switching knob to the sewing executing position side.