Overpressure Relief Valve Assembly for Aircraft Galley Coolant Systems

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Solution Overview

Problem

In fluid propagation systems, such as coolant systems for aircraft galleys, pressure buildup can occur when all valves are closed, leading to issues like leaks and pump surge due to the inability to effectively manage overpressure.

Innovation Solution

An overpressure relief valve assembly with a movable actuator and spring mechanism that alternately allows or blocks communication between an inlet and outlet cavity, using a nozzle and valve housing to manage pressure differentials and prevent fluid buildup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If all valves are closed or blocked to control fluid flow, then fluid flow control is improved, but pressure buildup occurs causing leaks and pump surge

Engineering Contradiction:
Improvevalve controlVSAvoidoverpressure
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The overpressure relief valve is pre-configured with a spring mechanism and actuator that automatically activate when pressure exceeds a predetermined threshold, preventing harmful pressure buildup before it causes damage. The valve is positioned upstream to intercept overpressure conditions early in the system.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The relief valve assembly acts as an intermediary component between the closed valve system and the potential overpressure hazards. It provides a controlled escape path for excess pressure, mediating between the need for valve closure and the need to prevent overpressure damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If an overpressure relief valve is added to prevent pressure buildup, then overpressure protection is improved, but device complexity increases

Engineering Contradiction:
Improveoverpressure protectionVSAvoidvalve assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The relief valve incorporates multiple functions into a single integrated assembly: the valve body, spring mechanism, actuator with holes, and nozzle are combined into one compact unit. This merging reduces the number of separate components needed while maintaining overpressure protection functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The relief valve is designed as a self-activating device that automatically responds to pressure conditions without external control. The spring-loaded actuator self-regulates the valve opening based on pressure differentials, eliminating the need for external actuators or control systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents overpressure by allowing fluid to bypass blocked valves, thereby preventing leaks and pump surge, ensuring safe operation of the fluid propagation system.

Implementation Method 1

The valve may include a spring to bias the actuator towards the inlet cavity

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

the actuator may be movable within the valve housing to alternatingly expose the holes to be in communication with the inlet cavity and to cut off the holes from communication with the inlet cavity

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS9228668B2Overpressure relief valve assembly
Publication Date: 2016.01.05 HAMILTON SUNDSTRAND CORP
  • US9228668B2 patent drawing
  • US9228668B2 patent drawing
  • US9228668B2 patent drawing

AI summary

An overpressure relief valve assembly includes an outer housing having an inlet at a first end opening to an inlet cavity and an outlet at an opposite second end opening to an outlet cavity, and a valve located in the outer housing, the valve including a valve housing that is fixed with respect to the outer housing and an actuator movable within the valve housing to alternatingly cut off and allow communication between the inlet cavity and the outlet cavity.