Overvoltage Protection Switch and Varistor for Rapid Response

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Solution Overview

Problem

Existing electrical power generation systems lack effective overvoltage protection mechanisms that can rapidly respond to voltage spikes, leading to potential component damage due to slow reaction times in managing overvoltages.

Innovation Solution

An overvoltage protection arrangement featuring a variable frequency generator with a rectifier, a switch, and a metal oxide varistor surge protection device connected in series across the DC bus, where the switch is selectively activated by a sensor circuit when the voltage exceeds a threshold, allowing the varistor to absorb excess voltage without interrupting power flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a generator exciter field current adjustment strategy is used to manage overvoltage, then the output voltage can be adjusted, but the reaction is slow and delayed causing suboptimal protection

Engineering Contradiction:
Improveovervoltage protection effectivenessVSAvoidreaction speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent replaces the mechanical/electrical field current adjustment system with an electronic switching system. A sensor detects overvoltage conditions and triggers a switch to connect a metal oxide varistor across the DC bus, providing instantaneous electronic protection instead of slow mechanical field current adjustment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a metal oxide varistor as an intermediary component that absorbs excess voltage energy. The varistor acts as a voltage-dependent resistor that automatically clamps overvoltage conditions, providing rapid protection without requiring direct control system intervention.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a surge protection device is activated to absorb excess voltage, then overvoltage damage is prevented, but power flow interruption may occur

Engineering Contradiction:
Improvecomponent protectionVSAvoidpower flow continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses a dynamic switching system where the switch connects the surge protection device only when overvoltage is detected. The switch transitions between open and closed states based on real-time voltage conditions, providing protection only when needed while maintaining normal power flow during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The metal oxide varistor changes its electrical resistance parameter based on voltage level. At normal voltages, it has high resistance and does not affect power flow. When overvoltage occurs, its resistance drops dramatically to clamp the voltage, providing protection without interrupting normal power flow.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides rapid and effective protection against overvoltages, preventing component damage by quickly activating the surge protection device to absorb excess voltage, ensuring continuous power flow and extending the life of the protection components.

Implementation Method 1

the surge protection device comprises a metal oxide varistor configured to absorb voltage in excess of the threshold voltage without interrupting power flow to an electrical power system

Methodology Applied
Scientific EffectMetal oxide varistor voltage absorption: Joule Heating

Implementation Method 2

a variable frequency generator that provides an AC voltage rectified through a rectifier to create a DC bus, the DC bus providing a DC voltage rectified from the AC voltage

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentEP2549613B1Overvoltage protection method and device
Publication Date: 2021.04.28 HAMILTON SUNDSTRAND CORP
  • EP2549613B1 patent drawingFigure 1~2
  • EP2549613B1 patent drawingFigure 3~4

AI summary

An example overvoltage protection device (18) includes a switch (28) and a surge protection device (30) that is selectively activated by actuating the switch. The switch is actuated in response to a voltage. An example method of absorbing an overvoltage includes sensing a voltage, and selectively activating a surge protection device (30) in response to the sensed voltage.