Oxalic Acid Cathode Slurry for Nickel-Rich Battery Stability

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Solution Overview

Problem

Nickel-rich lithium transition metal oxides used in positive electrodes for secondary batteries face issues with slurry stability and agglomeration, making them unsuitable for large-sized battery applications like electric vehicles, due to poor phase stability and viscosity management.

Innovation Solution

A positive electrode slurry is formulated with oxalic acid to control viscosity and prevent agglomeration, incorporating specific amounts of oxalic acid and an overcharge inhibitor to achieve a viscosity range of 4000 cp to 15000 cp, ensuring stability and processability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If nickel-rich lithium transition metal oxide is used as positive electrode active material to achieve high discharge capacity, then battery characteristic is improved, but slurry phase stability is reduced

Engineering Contradiction:
Improvedischarge capacityVSAvoidslurry phase stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent introduces oxalic acid as an intermediary substance that mediates between the nickel-rich positive electrode active material and the slurry components. The oxalic acid forms a complex with nickel ions, preventing direct interaction that would cause slurry instability, while maintaining the high discharge capacity characteristics of the nickel-rich material.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical environment parameters of the slurry by adding oxalic acid, which alters the pH and chemical composition. This parameter change stabilizes the nickel-rich active material in the slurry state without affecting its electrochemical performance in the finished battery.

Inventive Principle:
Principle #35Parameter changes

2Power

If nickel-rich lithium transition metal oxide is used to achieve high discharge capacity, then battery characteristic is improved, but slurry mixing and management becomes difficult

Engineering Contradiction:
Improvedischarge capacityVSAvoidslurry mixing and management
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

Oxalic acid serves as a intermediary that facilitates proper mixing by preventing agglomeration of nickel-rich particles. It acts as a dispersing agent that maintains uniform distribution of active material in the slurry, making mixing and management easier while preserving high discharge capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By adding oxalic acid, the patent changes the rheological parameters of the slurry, improving its flow characteristics and mixability. This enables easier handling and processing of nickel-rich materials during manufacturing.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional slurry formulation is used without oxalic acid, then formulation is simple, but viscosity control is poor and agglomeration occurs

Engineering Contradiction:
Improveslurry formulation complexityVSAvoidviscosity control and agglomeration prevention
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

Oxalic acid acts as a intermediary additive that improves viscosity control and prevents agglomeration. Although it adds one component to the formulation, it significantly enhances manufacturing precision by ensuring uniform slurry properties and preventing particle aggregation during processing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The slurry achieves improved surface defects and stability, enabling efficient application onto electrode current collectors and enhancing the performance of secondary batteries.

Implementation Method 1

a positive electrode slurry including a positive electrode active material, a conductive material, a binder, an overcharge inhibitor, oxalic acid, and a solvent

Methodology Applied
Scientific EffectComplexation: Chemical Bonding

Implementation Method 2

the oxalic acid is included in an amount of 0.1 part by weight to 0.7 parts by weight, based on 100 parts by weight of the total solid content... to effectively control viscosity of the slurry and to resolve agglomeration

Methodology Applied
Scientific EffectChelation: Chemical Bonding

Data Source

PatentUS12406998B2Positive electrode slurry including oxalic acid, preparation method thereof, positive electrode for secondary battery, and secondary battery
Publication Date: 2025.09.02 LG ENERGY SOLUTION LTD
  • US12406998B2 patent drawing
  • US12406998B2 patent drawing

AI summary

Provided is a positive electrode slurry for preparing a positive electrode for a lithium secondary battery,the positive electrode slurry including a positive electrode active material, a conductive material, a binder, overcharge inhibitor, oxalic acid, and a solvent,wherein the overcharge inhibitor is included in an amount of 1 part by weight to 2 parts by weight, based on 100 parts by weight of the total solid content of the positive electrode active material, the conductive material, and the binder of the positive electrode slurry,the oxalic acid is included in an amount of 0.1 part by weight to 0.7 parts by weight, based on 100 parts by weight of the total solid content of the positive electrode active material, the conductive material, and the binder of the positive electrode slurry, andthe positive electrode slurry has a viscosity of 4000 cp to 15000 cp at room temperature.