Substituted Oxepine Host Materials for Solution-Processed OLEDs

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Solution Overview

Problem

Current organic electroluminescent devices, particularly OLEDs, face challenges in efficiency, operating voltage, and lifetime, especially for shorter-wave emitters like green and blue, and require improvements in host and matrix materials for mass production, which is hindered by the need for thermal vapor deposition methods that are limited to small device sizes.

Innovation Solution

Development of specific organic compounds with improved solubility and film-forming properties, allowing for processing from solution using methods like spin-coating or inkjet, which can be used as matrix, hole transport, or electron blocker materials, enhancing device performance and suitability for larger displays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thermal vapor deposition methods are used to process organic materials, then device efficiency and performance are improved, but device size is limited and mass production becomes difficult

Engineering Contradiction:
Improvedevice efficiencyVSAvoidmass production capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the processing parameter from vapor deposition to solution-based processing. The organic compounds are designed with specific molecular structures that enable them to be dissolved in common solvents, allowing processing by spin-coating, inkjet printing, or other solution methods instead of requiring vacuum vapor deposition equipment

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical vacuum vapor deposition system with a chemical solution processing system. Instead of depositing materials through vapor phase under vacuum, the materials are applied as solutions that are then dried to form functional films, substituting a complex mechanical system with a simpler chemical process

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If polymers, oligomers and dendrimers with long alkyl chains are used to improve solubility and processibility from solution, then solution processing becomes feasible, but device efficiency, lifetime and operating voltage performance deteriorate

Engineering Contradiction:
Improvesolution processibilityVSAvoiddevice efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by introducing solubility-improving substituents only at specific positions on the molecular structure rather than throughout the entire molecule. The core emitting unit maintains its high-performance structure while localized substituent groups (such as alkoxy or alkyl groups at peripheral positions) provide the necessary solubility for solution processing

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the molecular structure into distinct functional regions: a core emitting unit responsible for optoelectronic performance and peripheral substituent groups responsible for solubility and processibility. This segmentation allows each part to be optimized independently for its specific function

Inventive Principle:
Principle #1Segmentation

3Reliability

If small molecules are used to achieve good device efficiency and lifetime, then thermal vapor deposition is required, but this limits device size and increases production costs

Engineering Contradiction:
Improvedevice lifetimeVSAvoidproduction process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the processing parameter from vapor deposition to solution processing by modifying the molecular structure to include solubility-enhancing groups, thereby simplifying the production process and enabling low-cost manufacturing methods like spin-coating and inkjet printing

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11917913B2Substituted oxepines
Publication Date: 2024.02.27 MERCK PATENT GMBH
  • US11917913B2 patent drawing
  • US11917913B2 patent drawing
  • US11917913B2 patent drawing

AI summary

The invention relates to materials, to electroluminescence devices comprising said materials and to the use thereof.