Oxidation-Resistant Amine Sorbents for Air-Heated CO2 Capture

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Solution Overview

Problem

Conventional CO2 sorption/desorption processes using amine sorbents face high operational costs due to amine degradation when exposed to elevated temperatures and oxygen, necessitating the use of separate heat transfer fluids and additional process steps to avoid degradation, which are not feasible on a commercial scale.

Innovation Solution

Employing amines substituted at the β-carbon position, which exhibit high resistance to degradation even in the presence of oxygen at elevated temperatures, allowing the use of air or other gases with high oxygen content as a heat transfer fluid during temperature adjustment steps, thereby reducing operational costs and improving cycle efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional amine sorbents are used in CO2 capture processes, then CO2 sorption capacity is achieved, but amine degradation occurs when exposed to elevated temperatures and oxygen, requiring separate heat transfer fluids and additional process steps

Engineering Contradiction:
Improveamine stabilityVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent modifies the chemical structure of amine sorbents by introducing specific substituents at the β-carbon position (such as alkyl groups, aryl groups, or heteroaryl groups). This structural parameter change enhances the amine's resistance to oxidation and thermal degradation, allowing the use of air as a heat transfer fluid without requiring separate inert gas systems or additional protective steps.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates composite amine structures by combining amine functional groups with stable β-carbon substituted moieties. These composite structures leverage the stability of the substituted β-carbon framework while maintaining the CO2 sorption functionality of the amine groups, resulting in a material that is both active and resistant to degradation under operational conditions.

Inventive Principle:
Principle #40Composite materials

2Productivity

If elevated temperatures are used for desorption, then CO2 release efficiency is improved, but amine degradation accelerates due to exposure to oxygen

Engineering Contradiction:
Improvedesorption efficiencyVSAvoidamine stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the thermal and chemical parameters of the amine structure by introducing substituents at the β-carbon position. These structural modifications increase the activation energy required for degradation reactions, allowing the amine to withstand the elevated temperatures needed for efficient desorption while maintaining structural integrity and sorption capacity over extended cycles.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If air is used as heat transfer fluid, then operational costs are reduced, but amine degradation increases due to oxygen exposure

Engineering Contradiction:
Improveoperational costVSAvoidamine stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention modifies the chemical parameters of the amine sorbent by introducing oxidatively stable substituents at the β-carbon position. This parameter change enables the amine to resist oxidation by atmospheric oxygen, making it safe to use air as a heat transfer fluid for both heating and cooling steps, thereby eliminating the need for expensive inert gas systems while maintaining amine stability.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If additional heat transfer fluids are used to avoid degradation, then amine stability is maintained, but operational costs increase substantially

Engineering Contradiction:
Improveamine stabilityVSAvoidoperational cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical structure of the amine by introducing stable substituents at the β-carbon position, which fundamentally alters the amine's resistance to oxidative degradation. This structural parameter change eliminates the need for separate heat transfer fluids, as air can be used directly for both heating and cooling operations, thereby reducing operational costs while maintaining amine stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient CO2 capture with reduced operating costs by using oxidation-resistant amines, allowing the use of air as a heat transfer fluid and minimizing sorbent degradation, thus optimizing the sorption/desorption cycle.

Implementation Method 1

contacting an amine-based sorbent with a CO2-containing input flow to form a CO2-loaded sorbent and a sorption output flow

Methodology Applied
Scientific EffectSorption: Sorption

Implementation Method 2

desorbing CO2 from the sorbent by exposing the CO2-loaded sorbent to a desorption input flow to form a CO2-depleted sorbent and a desorption output flow

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 3

adjusting the temperature of the sorbent by exposing the sorbent to a temperature adjustment flow

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentUS20250339815A1Co2 sorption with oxidation resistant amines
Publication Date: 2025.11.06 EXXONMOBIL TECHNOLOGY & ENGINEERING CO
  • US20250339815A1 patent drawing
  • US20250339815A1 patent drawing

AI summary

Systems and methods are provided for using oxidation-resistant amines in cyclic and/or regenerable CO2 capture environments. The oxidation-resistant amines correspond to amines that are partially or fully substituted on the β-carbon relative to the amine. By using oxidation-resistant amines, difficulties associated with amine degradation in the presence of oxygen at elevated temperatures can be reduced or minimized. This can allow for sorption/desorption cycles with improved efficiency, resulting in lower operational costs for a CO2 capture system.