Oxide Semiconductor Channel Formation for Stable Transistor Characteristics

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Solution Overview

Problem

Current semiconductor devices face challenges in achieving consistent transistor characteristics, high reliability, favorable electrical properties, high on-state current, miniaturization, and low power consumption due to variations in oxide semiconductor materials and oxygen diffusion issues.

Innovation Solution

A method involving the deposition of insulators and conductors in a stacked order, followed by oxygen ion implantation and heat treatment in an oxidizing atmosphere to form a CAAC-OS structure, which inhibits oxygen diffusion and reduces impurities, thereby stabilizing the transistor characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxygen diffusion is not controlled in oxide semiconductor materials, then manufacturing process is simpler, but transistor characteristics show large variations and reliability deteriorates

Engineering Contradiction:
Improvetransistor characteristic consistencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by forming a protective insulator layer over the oxide semiconductor material before oxygen diffusion can occur, and performing oxygen ion implantation in advance to saturate the material with oxygen. This prevents oxygen diffusion issues from developing later in the manufacturing process, thereby improving transistor characteristic consistency without requiring complex real-time control mechanisms.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an insulator layer as an intermediary between the oxide semiconductor material and the external environment. This insulator acts as a barrier that mediates oxygen diffusion, preventing unwanted oxygen loss or contamination. Additionally, oxygen ions are used as intermediaries to deliberately control the oxygen content in the oxide semiconductor, achieving reliable transistor characteristics through controlled oxygen saturation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If oxide semiconductor material variations are not addressed, then manufacturing process remains simple, but electrical characteristics and on-state current performance deteriorate

Engineering Contradiction:
Improveelectrical characteristic consistencyVSAvoidmaterial control process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by controlling the oxygen content parameter in the oxide semiconductor material through ion implantation. By adjusting the oxygen ion dose, energy, and implantation conditions, the electrical characteristics and on-state current can be precisely controlled. This transforms the material's physical and electrical parameters to achieve consistent performance across different manufacturing batches.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses oxygen ions as a strong oxidant to deliberately oxidize the oxide semiconductor material during the ion implantation process. This accelerated oxidation approach ensures uniform and controlled oxygen distribution in the material, improving electrical characteristic consistency and on-state current performance by eliminating oxygen deficiency variations that would otherwise occur during standard deposition.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

3Reliability

If impurities are not removed from oxide semiconductor, then manufacturing process is simpler, but power consumption increases and reliability decreases

Engineering Contradiction:
Improvedevice reliabilityVSAvoidpurification process ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent converts the potentially harmful effect of impurities into a benefit by using oxygen ion implantation. The high-energy oxygen ions not only add oxygen to compensate for oxygen loss but also displace and remove unwanted impurities from the oxide semiconductor lattice during the implantation process. This transforms a simple deposition process into a dual-function process that simultaneously adds beneficial oxygen and removes harmful impurities.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent employs oxygen ions as strong oxidants that serve dual purposes: oxidizing oxygen-deficient regions in the oxide semiconductor and simultaneously displacing impurity atoms from the crystal lattice. The high energy of the oxygen ions enables them to break impurity bonds and eject impurity atoms, achieving purification while maintaining material integrity and improving device reliability.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in semiconductor devices with reduced variations, improved reliability, enhanced electrical performance, increased on-state current, and lower power consumption by stabilizing the oxide semiconductor channel formation region.

Implementation Method 1

oxygen ion implantation and heat treatment in an oxidizing atmosphere

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 2

heat treatment in an oxidizing atmosphere to form a CAAC-OS structure, which inhibits oxygen diffusion

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

CAAC-OS structure, which inhibits oxygen diffusion

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS12068198B2Method for manufacturing semiconductor device
Publication Date: 2024.08.20 SEMICON ENERGY LAB CO LTD
  • US12068198B2 patent drawing
  • US12068198B2 patent drawing
  • US12068198B2 patent drawing

AI summary

To provide a semiconductor device with less variations, a first insulator is deposited; a stack of first and a second oxides and a first conductor is formed over the first insulator; a second insulator is formed over the first insulator and the stack; an opening is formed in the second insulator; a top surface of the second oxide is exposed by removing a region of the first conductor, second and third conductors are formed over the second oxide, and then cleaning treatment is performed; a first oxide film is deposited in contact with a side surface of the first oxide and top and side surfaces of the second oxide; heat treatment is performed on an interface between the second oxide and the first oxide film through the first oxide film; and the second insulator is exposed and a fourth conductor, a third insulator, and a third oxide are formed in the opening.