Oxide Semiconductor Channel Structure for Oxygen and Hydrogen Stability

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Solution Overview

Problem

Existing semiconductor structures are inadequate in maintaining the robustness and reliability of oxide semiconductor channels due to hydrogen and oxygen concentration variations, which affect electrical properties and threshold voltage shifts.

Innovation Solution

Incorporating a regulating layer between the channel layer and the gate dielectric layer to manage oxygen movement and a barrier layer to prevent hydrogen diffusion, thereby stabilizing the channel layer's properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional semiconductor structure without regulating layer is used, then the manufacturing process is simpler, but oxygen concentration variations occur in the channel layer affecting electrical properties

Engineering Contradiction:
Improveelectrical performance stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

An oxygen regulating layer is introduced as an intermediary component between the gate dielectric layer and the oxide semiconductor channel layer. This regulating layer acts as a buffer to control oxygen concentration variations, preventing oxygen from migrating into the channel layer and causing electrical property changes. The regulating layer mediates the oxygen concentration issue without requiring fundamental changes to the existing semiconductor structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The gate dielectric structure is segmented into multiple functional layers: the gate dielectric layer and the oxygen regulating layer. This segmentation allows each layer to perform its specific function - the gate dielectric layer provides electrical isolation while the oxygen regulating layer specifically manages oxygen concentration. By dividing the structure into specialized segments, the patent addresses oxygen concentration variations without compromising the overall device simplicity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If hydrogen barrier layers are not incorporated, then the manufacturing process is less complex, but hydrogen diffusion occurs causing threshold voltage shifts

Engineering Contradiction:
Improvethreshold voltage stabilityVSAvoidmanufacturing process simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Hydrogen barrier layers are introduced as intermediary components between the source/drain electrodes and the oxide semiconductor channel layer. These barrier layers specifically target and prevent hydrogen diffusion from the electrodes into the channel layer, thereby maintaining threshold voltage stability. The barrier layers act as selective mediators that block hydrogen while allowing the manufacturing process to remain relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Hydrogen barrier layers are strategically positioned only in the regions where hydrogen diffusion is most problematic - specifically between the source/drain electrodes and the channel layer. This localized application of barrier functionality addresses the specific issue of hydrogen-induced threshold voltage shifts without requiring comprehensive restructuring of the entire device, thus maintaining manufacturing simplicity while improving reliability.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If regulating layers are added to prevent oxygen movement, then oxygen concentration stability improves, but device structure becomes more complex

Engineering Contradiction:
Improveoxygen concentration stabilityVSAvoidlayer structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The oxygen regulating layer serves as a dedicated intermediary component that specifically addresses oxygen concentration stability. By placing this regulating layer between the gate dielectric and the channel, the patent creates a specialized buffer zone that controls oxygen migration. This intermediary approach achieves composition stability through a targeted structural addition rather than requiring complex modifications to existing layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The gate dielectric structure is formed as a composite of multiple materials with different oxygen permeability characteristics. The gate dielectric layer and the oxygen regulating layer are composed of different materials selected for their specific oxygen barrier properties. This composite structure leverages the complementary characteristics of different materials to achieve superior oxygen concentration stability while maintaining a relatively simple overall architecture.

Inventive Principle:
Principle #40Composite materials

4Reliability

If barrier layers are added to prevent hydrogen diffusion, then threshold voltage stability improves, but manufacturing complexity increases

Engineering Contradiction:
Improvethreshold voltage stabilityVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Hydrogen barrier layers are applied locally only in the critical regions where hydrogen diffusion occurs - specifically at the interface between source/drain electrodes and the channel layer. This localized barrier approach addresses the specific problem of hydrogen-induced threshold voltage shifts without requiring comprehensive process redesign. The barrier layers are integrated into existing manufacturing steps, minimizing additional process complexity while achieving improved reliability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Hydrogen barrier layers are introduced as intermediary components that specifically mediate the hydrogen diffusion problem. These barrier layers are positioned between the source/drain electrodes and the channel layer to block hydrogen migration pathways. By using these intermediary barrier layers, the patent achieves threshold voltage stability through a targeted addition that integrates smoothly into the existing manufacturing process without requiring fundamental process changes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the reliability and electrical performance of back-end semiconductor devices by reducing oxygen and hydrogen concentration variations, preventing threshold voltage shifts, and maintaining robustness.

Implementation Method 1

a regulating layer separating the channel layer from the gate dielectric layer, wherein the regulating layer prevents oxygen from moving through the regulating layer to the channel layer or the gate dielectric layer

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

a barrier layer surrounding the source/drain contacts and separating the source/drain contacts from the channel layer

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS20260026037A1Semiconductor structure and manufacturing method thereof
Publication Date: 2026.01.22 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20260026037A1 patent drawing
  • US20260026037A1 patent drawing
  • US20260026037A1 patent drawing

AI summary

A semiconductor structure includes a transistor including a gate layer, source/drain contacts, a channel layer including an oxide semiconductor material, a gate dielectric layer connecting the gate layer, and a regulating layer separating the channel layer from the gate dielectric layer. The regulating layer is an oxide layer which prevents oxygen from moving through the regulating layer to the channel layer or the gate dielectric layer.