Oxide-Chloride Solid Electrolyte for Humidity-Stable Li-Ion Conduction

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Solution Overview

Problem

Existing solid electrolytes, such as Li3YCl6, exhibit high ionic conductivity but lack stability under humid conditions, leading to decomposition and loss of conductivity.

Innovation Solution

A solid electrolyte composition containing Li, Zr, Ta, Gd, Cl, and O, with specific molar ratios, is developed to enhance both ionic conductivity and stability, achieved through mechanochemical milling and incorporating oxygen to create structural defects that improve Li ion pathways.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chloride electrolytes such as Li3YCl6 are used to achieve high ionic conductivity at ambient temperature, then ionic conductivity is improved, but stability under humid conditions deteriorates

Engineering Contradiction:
Improveionic conductivityVSAvoidstability under humid conditions
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses a composite material system with multiple cations (Li, Mα, Mβ, Mγ) and anions (Cl, O) to create a solid electrolyte that combines high ionic conductivity with enhanced stability. The specific composition Li6-(4+a-b)(1+c)Mα(1-a-b)(1+c)Mβa(1+c)Mγb(1+c)Cl6-2dOd integrates elements from different groups to achieve both performance and stability simultaneously

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically varies the compositional parameters (a, b, c, d) to optimize the balance between ionic conductivity and stability. By controlling the ratios of different cations and the oxygen content, the patent achieves a composition that maintains high conductivity while resisting decomposition under humid conditions

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If various cations are combined in LixMCl6 to improve stability, then stability is improved, but sufficient ionic conductivity and stability cannot be constantly achieved

Engineering Contradiction:
ImprovestabilityVSAvoidionic conductivity
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent employs systematic parameter optimization by varying the compositional ratios (a, b, c, d) to achieve the optimal balance between stability and ionic conductivity. The specific ranges and relationships between parameters are carefully controlled to ensure both properties are simultaneously satisfied

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a multi-cation composite system (Mα from Zr/Hf, Mβ from Ta/Nb, Mγ from rare earth elements) that leverages the complementary properties of different elements to achieve both high stability and sustained ionic conductivity that single-cation systems cannot provide

Inventive Principle:
Principle #40Composite materials

3Reliability

If heat treatment is applied to maintain performance, then ionic conductivity is improved, but production cost increases

Engineering Contradiction:
Improveionic conductivityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent incorporates oxygen into the crystal structure during the initial synthesis process through mechanochemical milling, creating structural defects that facilitate Li ion pathways. This preliminary action eliminates the need for subsequent heat treatment to achieve high ionic conductivity, thereby reducing production costs while maintaining performance

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new electrolyte maintains high ionic conductivity and stability without the need for heat treatment, ensuring consistent performance in dry room environments and reducing production costs.

Implementation Method 1

Li3YCl6 exhibits high Li ionic conductivity at ambient temperature

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Implementation Method 2

achieved through mechanochemical milling and incorporating oxygen to create structural defects that improve Li ion pathways

Methodology Applied
Scientific EffectMechanochemical milling:

Data Source

PatentUS20260011774A1Solid electrolyte and lithium-ion battery
Publication Date: 2026.01.08 NGK INSULATORS LTD
  • US20260011774A1 patent drawing
  • US20260011774A1 patent drawing
  • US20260011774A1 patent drawing

AI summary

A solid electrolyte contains Li, Mα, Mβ, Mγ, Cl, and O. Mα is at least one element selected from the group consisting of Zr and Hf, Mβ is at least one element selected from the group consisting of Ta and Nb, and Mγ is at least one element selected from the group consisting of Gd, Yb, Dy, Er, Ho, Eu, and Sc.