Oxide Semiconductor Contact Spacer Layout for Short-Circuit Isolation

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Solution Overview

Problem

Existing semiconductor devices with oxide semiconductor channel layers face challenges in ensuring reliable electrical connections between the channel layer and conductive contact patterns, while preventing short-circuits with adjacent conductive components.

Innovation Solution

The semiconductor device incorporates a structure with an upper conductive line, a channel layer with an oxide semiconductor, a gate dielectric film, a conductive contact pattern, and an insulating spacer. This configuration ensures an electrical connection between the channel layer and the conductive contact pattern, while preventing short-circuits with adjacent conductive components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional structure without insulating spacer is used, then the device complexity is reduced, but the reliability of electrical connection between channel layer and conductive contact pattern deteriorates

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

An insulating spacer is introduced as an intermediary component between the conductive contact pattern and the upper conductive line. This spacer ensures reliable electrical connection between the channel layer and conductive contact pattern while preventing short-circuits with adjacent conductive components, thus resolving the contradiction between connection reliability and structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the channel layer is directly contacted by conductive contact pattern without insulation, then the manufacturing process is simplified, but short-circuit between conductive components occurs

Engineering Contradiction:
Improveshort-circuit preventionVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The insulating spacer serves as a mediator that provides electrical isolation between the conductive contact pattern and upper conductive line, preventing short-circuits. The spacer is formed through a conformal deposition process followed by planarization, which integrates well with existing manufacturing workflows and does not significantly complicate the fabrication process.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If insulating spacer is added between upper conductive line and conductive contact pattern, then short-circuit prevention is improved, but the device complexity increases

Engineering Contradiction:
Improveshort-circuit riskVSAvoidnumber of components
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The insulating spacer is a minimal additional component that effectively eliminates short-circuit risks by providing electrical isolation. While it does increase the component count, the spacer's simple geometry and integration into the existing layer structure minimize the overall complexity increase, achieving effective short-circuit prevention with minimal structural addition.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250063727A1Semiconductor device
Publication Date: 2025.02.20 SAMSUNG ELECTRONICS CO LTD
  • US20250063727A1 patent drawing
  • US20250063727A1 patent drawing
  • US20250063727A1 patent drawing

AI summary

A semiconductor device includes an upper conductive line extending in a first horizontal direction over a substrate, a channel layer facing the upper conductive line in a second horizontal direction that is perpendicular to the first horizontal direction, a gate dielectric film between the channel layer and the upper conductive line, a conductive contact pattern including a lower surface, which is in contact with an upper surface of the channel layer, and sidewalls including a first sidewall, which faces the upper conductive line in the second horizontal direction, and an insulating spacer including a first portion between the upper conductive line and the conductive contact pattern in the second horizontal direction.