Oxide Semiconductor Diode Back Electrode for Narrow Frame LCD

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Solution Overview

Problem

Conventional liquid crystal displays using IPS mode have low transmittance due to insufficient driving of liquid crystal molecules above the pixel electrode, and oxide semiconductor-based diodes with shorter channel lengths suffer from leakage currents and etching damage, making it difficult to achieve high diode resistance and narrow frame arrays.

Innovation Solution

The array substrate incorporates a non-linear element with a light-shielding body, oxide semiconductor film, and back electrodes to provide high diode resistance and a reduced frame width, using a configuration where the back electrode overlaps the source electrode and separation portion on the oxide semiconductor film, connected through contact holes, and employing organic insulation films for planarization and improved voltage withstand.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If oxide semiconductor-based diodes with shorter channel lengths are used, then the diode size is reduced, but leakage current increases and etching damage occurs, making it difficult to achieve high diode resistance

Engineering Contradiction:
Improvediode sizeVSAvoiddiode resistance
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The patent introduces a back electrode positioned beneath the oxide semiconductor layer, creating a vertical electric field component that supplements the horizontal gate control. This three-dimensional electrode arrangement enhances carrier depletion efficiency without requiring increased channel length, thereby maintaining high diode resistance in compact structures

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies different functional zones within the oxide semiconductor layer: the region under the gate electrode serves as the primary channel, while the region under the back electrode provides enhanced depletion and leakage current suppression. This localized functional differentiation allows short-channel diodes to achieve high resistance through spatially optimized electric field distribution

Inventive Principle:
Principle #3Local quality

2Reliability

If the channel length is increased to provide high diode resistance, then the diode resistance improves, but the diode element increases in size and the frame region expands

Engineering Contradiction:
Improvediode resistanceVSAvoidframe region
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The back electrode extends beneath the oxide semiconductor layer to provide vertical field enhancement, allowing the channel length to remain short while achieving high resistance through three-dimensional electric field control rather than relying on extended horizontal channel dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a composite electrode structure combining gate electrode and back electrode materials with different electrical properties, creating synergistic electric field effects that achieve high resistance in compact geometries without requiring frame region expansion

Inventive Principle:
Principle #40Composite materials

3Reliability

If conventional amorphous silicon diodes are used, then the diode resistance is acceptable, but the channel length must be 5 to 10 μm which increases device size

Engineering Contradiction:
Improvediode resistanceVSAvoidchannel length
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent changes the fundamental parameter of semiconductor material from amorphous silicon to oxide semiconductor, which inherently provides higher off-state resistance. This material parameter change enables short channel lengths (below 5 μm) to achieve the same or higher resistance levels that conventional materials require with much longer channels

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The back electrode configuration adds a vertical control dimension that compensates for the short horizontal channel length, enabling oxide semiconductor diodes with sub-5-micron channels to achieve resistance levels comparable to or exceeding conventional 10-micron channels

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances diode resistance, reduces the size of the non-linear element, and allows for the production of array substrates with narrow frames while maintaining high diode performance and manufacturing yield, compatible with FFS mode displays.

Implementation Method 1

Each diode included in the protection circuit is required to have a reasonably high resistance. The conventional diode made of amorphous silicon with a channel length of about 5 to 10 μm and a channel width of about 5 to 10 μm offers an acceptable diode resistance because an amorphous silicon film included in the diode has a high resistance.

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

a light-shielding body disposed on the substrate, a first insulation film disposed so as to cover the light-shielding body

Methodology Applied
Scientific EffectLight Absorption: Absorption (EM radiation)

Data Source

PatentUS10353256B2Array substrate and liquid crystal display
Publication Date: 2019.07.16 TRIVALE TECHNOLOGIES LLC
  • US10353256B2 patent drawing
  • US10353256B2 patent drawing
  • US10353256B2 patent drawing

AI summary

An array substrate according to the present invention includes a non-linear element. The non-linear element includes a first insulation film disposed so as to cover a light-shielding body, an oxide semiconductor film disposed on the first insulation film so as to overlap the light-shielding body in a plan view, a source electrode and a drain electrode that are disposed so as to be apart from each other with a separation portion therebetween on the oxide semiconductor film, a second insulation film disposed so as to cover the oxide semiconductor film, the source electrode, and the drain electrode, and a first back electrode disposed on a third insulation film and connected to a source wire through a first contact hole. The first back electrode is disposed so as to overlap the source electrode and part of the separation portion on the oxide semiconductor film in a plan view.