Oxide Eutectic PEC Electrodes for Lower Overpotential Water Splitting

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Solution Overview

Problem

Current methods for hydrogen production through photoelectrochemical water splitting face challenges such as high overpotentials, slow reaction kinetics, and the need for additional initiating energy, which limits efficiency and scalability.

Innovation Solution

The development of eutectic composites based on oxides such as TiO2, NiO, NiTiO3, Bi2O3, Bi2CuO4, V2O3, Bi12TiO20, and BiVO4 for use as active layers in electrodes for photoelectrochemical cells, which enhance charge dissipation, surface reactions, and light absorption, thereby improving hydrogen production efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If base metal electrocatalysts such as nickel, cobalt, iron, copper, manganese and titanium are used, then cost is reduced and availability is improved, but catalytic efficiency and reaction kinetics remain insufficient compared to precious metals

Engineering Contradiction:
Improvecost and availabilityVSAvoidcatalytic efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies composite materials by combining base metal electrocatalysts with semiconductor photoelectrodes to create a hybrid system. The composite structure integrates the cost advantage of base metals with the light-absorbing capability of semiconductors, achieving both economic viability and functional efficiency in photoelectrochemical water splitting

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs parameter changes by optimizing the composition, structure, and morphology of base metal electrocatalysts. Through controlling particle size, surface area, and crystal structure, the catalytic activity of base metals is enhanced to approach or exceed the performance of precious metals while maintaining cost effectiveness

Inventive Principle:
Principle #35Parameter changes

2Reliability

If TiO2 is used as photoelectrode material, then chemical stability is improved, but light absorption range is limited to UV region due to wide bandgap

Engineering Contradiction:
Improvechemical stabilityVSAvoidlight absorption range
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent creates composite photoelectrodes by combining TiO2 with base metal electrocatalysts or doping TiO2 with metal elements. This composite approach maintains the chemical stability of TiO2 while introducing new electronic states that enable visible light absorption, effectively bridging the bandgap limitation

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by introducing metal dopants or surface modifications at specific locations within the TiO2 structure. These localized changes create new energy levels or surface plasmon resonance effects that enable visible light absorption without compromising the bulk chemical stability of TiO2

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If photoelectrochemical water splitting is implemented, then environmentally friendly hydrogen production is achieved, but additional initiating energy is required which reduces overall efficiency

Engineering Contradiction:
Improveenvironmental friendlinessVSAvoidinitiating energy requirement
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent optimizes parameters such as bandgap energy, surface area, and catalytic activity to minimize the initiating energy requirement. By engineering photoelectrodes with narrower bandgaps and enhanced surface reactivity, the system can operate closer to thermodynamic equilibrium, reducing the external energy input needed while maintaining environmental sustainability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The eutectic composites demonstrate enhanced photocatalytic properties, reduced overpotentials, and increased current density, achieving efficient water splitting and hydrogen generation with improved stability and scalability.

Implementation Method 1

the semiconductor material absorbs sunlight and an electron-hole pair is formed

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the catalytic process requires additional initiating energy. This can be in the form of electricity and it is electrocatalytic water splitting

Methodology Applied
Scientific EffectElectrocatalysis: Catalysis

Implementation Method 3

On the photoanode, for example, during the photolysis of water, the oxidation of O2

Methodology Applied
Scientific EffectPhotooxidation: Photo-oxidation

Data Source

PatentEP4549413A1Eutectic for use as active layer in electrode for photoelectrochemical cells (PEC) and electrode containing it
Publication Date: 2025.05.07 ENSEMBLE3 SP ZOO
  • EP4549413A1 patent drawingFigure 1(I)~2
  • EP4549413A1 patent drawingFigure 3(a)~3(d)
  • EP4549413A1 patent drawingFigure 4(a)~5(b)

AI summary

The subject of the invention is a eutectic for use as an active layer in an electrode for photoelectrochemical cells (PEC), characterised in that it is a eutectic composite based on oxides selected from the group of TiO2, NiO, NiTiO3, Bi2O3, Bi2CuO4, V2O5, B12TiO20, BiVO4. Another subject of the invention is an electrode for photoelectrochemical cells (PEC) comprising at least an active layer and an electrical contact and optionally a contact layer placed between the active layer and the electrical contact or current collector, characterised in that the active layer is a eutectic according to the invention.