Oxide Semiconductor Layer Structure for Low Leakage and High On-Current

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Solution Overview

Problem

Existing semiconductor devices face challenges in miniaturization, high integration, achieving excellent electrical characteristics, high on-state current, and frequency characteristics, while also requiring high reliability and productivity.

Innovation Solution

A semiconductor device is designed with a specific layered structure including multiple insulators and conductors, with oxide layers having varying conductivity and crystallinity, to enhance electrical performance and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxide semiconductors are used as alternative materials to silicon-based semiconductor materials, then devices with extremely low off-state current can be achieved, but challenges remain in miniaturization, high integration, and achieving high on-state current

Engineering Contradiction:
Improveoff-state currentVSAvoidminiaturization and high integration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The oxide semiconductor layer is divided into multiple regions with different crystallinity: a first region with higher crystallinity and a second region with lower crystallinity. This segmentation allows each region to fulfill different functional requirements - the highly crystalline region provides low off-state current, while the less crystalline region facilitates carrier conduction for high on-state current, resolving the contradiction between reliability and device performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the oxide semiconductor layer are given different local properties - the first region has higher crystallinity for low leakage current, while the second region has lower crystallinity for better carrier mobility. This local differentiation of material properties enables simultaneous achievement of low off-state current and high on-state current without requiring complete device miniaturization

Inventive Principle:
Principle #3Local quality

2Reliability

If oxide semiconductors are used, then transistors with extremely low off-state current can be achieved, but high on-state current and frequency characteristics are difficult to achieve simultaneously

Engineering Contradiction:
Improveoff-state currentVSAvoidon-state current
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The oxide semiconductor layer is divided into multiple regions with different crystallinity: a first region with higher crystallinity and a second region with lower crystallinity. This segmentation allows each region to fulfill different functional requirements - the highly crystalline region provides low off-state current, while the less crystalline region facilitates carrier conduction for high on-state current, resolving the contradiction between reliability and device performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the oxide semiconductor layer are given different local properties - the first region has higher crystallinity for low leakage current, while the second region has lower crystallinity for better carrier mobility. This local differentiation of material properties enables simultaneous achievement of low off-state current and high on-state current

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If conventional semiconductor structures are used, then manufacturing simplicity is maintained, but electrical characteristics and frequency performance are insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidelectrical characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary heat treatment to the oxide semiconductor layer before transistor formation to control crystallinity distribution. This preliminary action creates the desired mixed crystalline structure in advance, ensuring both ease of manufacture through standard thermal processing and superior electrical characteristics without complex additional fabrication steps

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12224293B2Oxide semiconductor device
Publication Date: 2025.02.11 SEMICON ENERGY LAB CO LTD
  • US12224293B2 patent drawing
  • US12224293B2 patent drawing
  • US12224293B2 patent drawing

AI summary

A semiconductor device including: a first insulator in which an opening is formed; a first conductor positioned in the opening; a first oxide over the first insulator; a second oxide over the first oxide; a third oxide and a fourth oxide over the second oxide; a second conductor over the third oxide and the first conductor; a third conductor over the fourth oxide; a fifth oxide over the second oxide; a second insulator over the fifth oxide; and a fourth conductor positioned over the second insulator and overlapping with the fifth oxide. The fifth oxide is in contact with each of a side surface of the third oxide and a side surface of the fourth oxide. The conductivity of the third oxide is higher than the conductivity of the second oxide. The second conductor is in contact with the top surface of the first conductor.