Oxide Semiconductor Layer Deposition for Low Oxygen Vacancies

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Solution Overview

Problem

As semiconductor devices become smaller, small defects significantly impact their performance and characteristics, necessitating improved methods to enhance electrical characteristics.

Innovation Solution

A method involving the sequential adsorption of multiple precursors and reactants on a substrate to form oxide semiconductor layers, with specific elements and oxygen, distributing precursors with high oxygen affinity to reduce oxygen vacancies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If element distribution is improved to reduce oxygen vacancies, then electrical characteristics are improved, but manufacturing process complexity increases

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The manufacturing process is segmented into multiple sequential steps: first providing a precursor containing multiple elements, then providing a separate reactant (oxygen) to form the oxide semiconductor layer. This segmentation allows independent optimization of element distribution and oxygen incorporation, improving electrical characteristics while maintaining manageable process complexity through systematic division of steps.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The precursor is provided in advance with specific element composition and distribution before the oxygen reactant is introduced. This preliminary action of pre-positioning elements in the desired spatial distribution allows subsequent oxygen incorporation to proceed efficiently, reducing oxygen vacancies and improving carrier mobility without requiring complex real-time control during the oxidation step.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If carrier mobility is improved through better element distribution, then device performance is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecarrier mobilityVSAvoidelement distribution precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The method changes the chemical state and reactivity parameters of the precursor materials to enhance their adsorption characteristics. By selecting precursors with high oxygen affinity and appropriate reactivity, the system achieves improved element distribution and oxygen incorporation without requiring extremely tight control over deposition parameters, thus improving carrier mobility while moderating manufacturing precision requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves carrier mobility and threshold voltage characteristics, resulting in semiconductor devices with enhanced electrical performance.

Implementation Method 1

providing a first precursor on a substrate to adsorb a first element of the first precursor onto a first region of the substrate

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12532676B2Method of manufacturing semiconductor device
Publication Date: 2026.01.20 SAMSUNG ELECTRONICS CO LTD
  • US12532676B2 patent drawing
  • US12532676B2 patent drawing
  • US12532676B2 patent drawing

AI summary

A method of manufacturing a semiconductor device including providing a first precursor on a substrate to adsorb a first element of the first precursor onto a first region of the substrate, providing a second precursor on the substrate to adsorb a second element of the second precursor onto a second region of the substrate, the second region being different from the first region, and providing a reactant including oxygen on the substrate to form an oxide semiconductor layer including the first element of the first precursor, the second element of the second precursor, and the oxygen of the reactant may be provided.