Gate-All-Around Oxide Nanowire Stacks for Drive Current Modulation

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Solution Overview

Problem

The challenge in integrated circuit technology is to achieve different drive currents for various circuit types and control transistor leakage current in nanowire and nanoribbon architectures, which are not easily addressed by existing methods due to the stacked and self-aligned nature of these structures.

Innovation Solution

A self-aligned bottom-up oxidation process is employed to de-populate nanowire transistor channels and provide sub-fin isolation, allowing for modulation of drive currents by selectively oxidizing bottommost nanowires while minimizing oxidation of upper nanowires, using a thin film oxidation catalyst layer and mild oxidation conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional oxidation processes are used on nanowire stacks, then all nanowires are oxidized uniformly, but this prevents selective depopulation of bottommost nanowires and modulation of drive currents

Engineering Contradiction:
Improvedrive current modulationVSAvoidselective oxidation control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent segments the oxidation process into two distinct stages: a first oxidation process that oxidizes all nanowires uniformly, and a second oxidation process that selectively oxidizes only the bottommost nanowires. This segmentation allows independent control of each oxidation stage, enabling selective depopulation while maintaining uniform oxidation where needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first oxidation process is performed as a preliminary action before the second oxidation process. By pre-oxidizing all nanowires uniformly in the first stage, the patent creates a foundation that enables the selective oxidation in the second stage to affect only the bottommost nanowires, achieving both uniform and selective oxidation goals.

Inventive Principle:
Principle #10Preliminary action

2Power

If all nanowires are kept active in vertical arrangements, then maximum drive current is achieved, but leakage current control and drive current modulation become difficult

Engineering Contradiction:
Improvedrive currentVSAvoidleakage current control
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The patent extracts or removes the functionality of the bottommost nanowires by selectively oxidizing them in the second oxidation process. This depopulation of specific nanowires allows control over the number of active channels, enabling leakage current reduction and drive current modulation while maintaining active nanowires for power generation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies different functional qualities to different parts of the nanowire structure: bottommost nanowires are oxidized to create isolation regions with different electrical properties, while upper nanowires remain active for current conduction. This local differentiation enables both power generation and leakage control within the same structure.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If lithographic processes are used to pattern nanowire features, then feature dimensions can be controlled, but spacing between features and smallest dimension become constrained

Engineering Contradiction:
Improvecritical dimension controlVSAvoidlithographic process constraints
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs self-aligned processes where the nanowire positions are determined by the vertical stacking structure itself rather than requiring additional lithographic patterning steps. The self-aligned nature of the nanowire formation and the selective oxidation process eliminate the need for complex lithographic constraints, allowing greater design freedom.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the fabrication of nanowire and nanoribbon-based CMOS architectures with variable numbers of active channels, improving drive current modulation and reducing leakage current, facilitating deeper scaling and robust functionality in nanowire technologies.

Implementation Method 1

using a thin film oxidation catalyst layer and mild oxidation conditions

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20230369399A1Gate-all-around integrated circuit structures having depopulated channel structures using multiple bottom-up oxidation approaches
Publication Date: 2023.11.16 INTEL CORP
  • US20230369399A1 patent drawing
  • US20230369399A1 patent drawing
  • US20230369399A1 patent drawing

AI summary

Gate-all-around integrated circuit structures having depopulated channel structures, and methods of fabricating gate-all-around integrated circuit structures having depopulated channel structures using multiple bottom-up oxidation approaches, are described. For example, an integrated circuit structure includes a vertical arrangement of nanowires. All nanowires of the vertical arrangement of nanowires are oxide nanowires. A gate stack is over the vertical arrangement of nanowires, around each of the oxide nanowires. The gate stack includes a conductive gate electrode.