Oxide Semiconductor Film Defect Reduction

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Solution Overview

Problem

Current oxide semiconductor films have high densities of shallow defect states at their interfaces with insulating films, which affect the electrical characteristics and reliability of transistors, such as on-state current, field-effect mobility, and saturation characteristics.

Innovation Solution

An oxide semiconductor film comprising In, M (where M is Al, Ga, Y, or Sn), and Zn, with a region having a peak value of shallow defect states less than 1×10^13 cm^-2 eV^-1, and a c-axis alignment structure, is developed to reduce defect states and enhance crystallinity, thereby improving transistor performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional oxide semiconductor films are used, then the transistor can be fabricated, but the density of shallow defect states at the interface with insulating films is high, degrading electrical characteristics

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidshallow defect states
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the compositional parameters of the oxide semiconductor film by incorporating In, M (Al, Ga, Y, or Sn), and Zn in specific atomic ratios. This compositional parameter change reduces the density of shallow defect states at the interface with insulating films, thereby improving transistor electrical characteristics while maintaining fabricability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite oxide semiconductor material combining multiple metal elements (In, M, and Zn) with oxygen in specific proportions. This composite structure reduces interface defect states compared to conventional single-component oxide semiconductors, improving reliability without complicating the fabrication process

Inventive Principle:
Principle #40Composite materials

2Reliability

If the oxide semiconductor film composition is optimized to reduce defect states, then transistor reliability improves, but the manufacturing process complexity increases

Engineering Contradiction:
Improvetransistor reliabilityVSAvoidfilm composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent establishes specific atomic ratio ranges for In:M:Zn (where M is Al, Ga, Y, or Sn) to achieve low defect state densities. By defining clear compositional parameters and ranges, the patent optimizes transistor reliability while keeping the manufacturing process manageable through controlled material deposition

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in transistors with excellent electrical characteristics, including high field-effect mobility and reliable saturation characteristics, by minimizing defect states and oxygen vacancies in the oxide semiconductor film and its interface with insulating films.

Implementation Method 1

an oxide semiconductor film which includes In, M (M is Al, Ga, Y, or Sn), Zn, and a region in which a peak value of a density of shallow defect states is less than 1×10^13 cm^-2 eV^-1

Methodology Applied
Scientific Effectc-axis alignment: Crystallisation

Data Source

PatentUS10403760B2Oxide semiconductor film, semiconductor device including the oxide semiconductor film, and display device including the semiconductor device
Publication Date: 2019.09.03 SEMICON ENERGY LAB CO LTD
  • US10403760B2 patent drawing
  • US10403760B2 patent drawing
  • US10403760B2 patent drawing

AI summary

A novel oxide semiconductor film. An oxide semiconductor film with a small amount of defects. An oxide semiconductor film in which a peak value of the density of shallow defect states at an interface between the oxide semiconductor film and an insulating film is small. The oxide semiconductor film includes In, M (M is Al, Ga, Y, or Sn), Zn, and a region in which a peak value of a density of shallow defect states is less than 1E13 per square cm per volt.