Oxide Semiconductor Layer Doping for Stable TFT Electrical Characteristics

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Solution Overview

Problem

Existing semiconductor devices face challenges in achieving favorable and stable electrical characteristics, particularly in display devices where high reliability is crucial.

Innovation Solution

A semiconductor device structure is proposed, comprising a semiconductor layer with specific regions, a first insulating layer, and a first conductive layer. The semiconductor layer includes regions that overlap or do not overlap with the conductive and insulating layers, and contains a metal oxide with specific elements like boron, phosphorus, aluminum, or magnesium bonded to oxygen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal oxide semiconductor layer is used to achieve high field-effect mobility, then the transistor performance is improved, but the electrical characteristics become unstable due to oxygen vacancies

Engineering Contradiction:
Improveelectrical characteristics stabilityVSAvoidoxygen vacancy control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies different doping strategies to different regions of the semiconductor layer: the channel region is kept undoped or lightly doped to maintain high mobility and reduce oxygen vacancies, while the source and drain regions are heavily doped with elements like indium or gallium to achieve low resistance. This local differentiation resolves the contradiction by optimizing each region for its specific function.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite semiconductor structures combining metal oxide layers with other materials. Specifically, it employs a stacked structure of oxide semiconductor layers with varying compositions (e.g., In-Ga-Zn-O layers with different atomic ratios) to achieve both high mobility in the channel and stable electrical characteristics through controlled oxygen vacancy distribution across the composite structure.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the semiconductor layer is heavily doped to reduce resistance in source and drain regions, then the electrical conductivity is improved, but the carrier density increases which may affect the channel characteristics

Engineering Contradiction:
Improveelectrical conductivityVSAvoidcarrier density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent implements selective doping where only the source and drain regions are heavily doped with metal elements to achieve low resistance, while the channel region maintains low carrier density. This is achieved by controlling the doping process to affect specific regions, thereby resolving the contradiction between conductivity and carrier density control.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The semiconductor layer is segmented into functionally distinct regions (channel, source, drain) with different doping concentrations. The channel region uses a metal oxide composition optimized for high mobility with minimal doping, while source and drain regions use the same base material but with heavy doping of specific elements like indium, creating a segmented structure that satisfies both conductivity and carrier density requirements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the semiconductor device to exhibit improved electrical characteristics, including reduced oxygen vacancies, low carrier density, and low resistance in source and drain regions, thereby enhancing the reliability of the semiconductor and display devices.

Implementation Method 1

This configuration enables the semiconductor device to exhibit improved electrical characteristics, including reduced oxygen vacancies

Methodology Applied
Scientific EffectOxygen vacancy reduction:

Implementation Method 2

The first element exists in a state of being bonded to oxygen

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS20250142887A1Semiconductor device and method for manufacturing semiconductor device
Publication Date: 2025.05.01 SEMICON ENERGY LAB CO LTD
  • US20250142887A1 patent drawing
  • US20250142887A1 patent drawing
  • US20250142887A1 patent drawing

AI summary

A semiconductor device with favorable electrical characteristics is provided. A semiconductor device with stable electrical characteristics is provided.The semiconductor device includes a semiconductor layer, a first insulating layer, and a first conductive layer. The first insulating layer is provided over the semiconductor layer. The first conductive layer is provided over the first insulating layer. The semiconductor layer includes a first region that overlaps with the first conductive layer and the first insulating layer, a second region that does not overlap with the first conductive layer and overlaps with the first insulating layer, and a third region that overlaps with neither the first conductive layer nor the first insulating layer. The semiconductor layer contains a metal oxide. The second region and the third region contain a first element. The first element is one or more elements selected from boron, phosphorus, aluminum, and magnesium. The first element exists in a state of being bonded to oxygen.