Oxide Semiconductor Inspection Device Using Neural Network Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Oxide semiconductors used in display devices are not sufficiently heat-resistant and can develop defects due to oxygen released during heat treatment or plasma treatment, affecting carrier mobility and device characteristics, necessitating effective defect evaluation methods.

Innovation Solution

An inspection device and method utilizing an artificial neural network to analyze oxygen vacancy distribution in oxide semiconductors, generating reference images and data through X-ray photoelectron spectroscopy and energy dispersive spectroscopy, and comparing these with inspection images to detect defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If heat treatment or plasma treatment is performed to manufacture thin film transistors, then processing capability is improved, but oxygen is released causing defects in oxide semiconductor

Engineering Contradiction:
Improveprocessing capabilityVSAvoidoxide semiconductor quality
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by performing oxygen supply treatment before heat treatment or plasma treatment. This pre-treatment introduces oxygen into the oxide semiconductor layer in advance, creating a reservoir of oxygen that prevents defect formation when subsequent heating or plasma processing releases oxygen. The oxygen supply treatment is conducted at a lower temperature (room temperature to 200°C) before the main processing step, ensuring the oxide semiconductor is pre-saturated with oxygen to withstand the upcoming thermal or plasma stress.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements beforehand cushioning by introducing oxygen into the oxide semiconductor layer prior to heat treatment or plasma treatment. This oxygen acts as a cushion or buffer that compensates for the oxygen loss during subsequent high-temperature or plasma processing. The oxygen supply treatment creates a protective oxygen reservoir that cushions against the formation of oxygen vacancies and prevents carrier mobility degradation, thereby protecting the oxide semiconductor quality during manufacturing processes.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Device complexity

If conventional inspection methods are used, then manufacturing process is simple, but detection precision of oxygen vacancy defects is insufficient

Engineering Contradiction:
Improveinspection process simplicityVSAvoidoxygen vacancy detection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary approach by using machine learning algorithms as a mediator between conventional inspection images and defect detection. Instead of directly analyzing inspection images with simple threshold methods, the system employs trained machine learning models (such as convolutional neural networks) that have been pre-trained on labeled defect data. This intermediary AI layer enhances the detection precision of oxygen vacancy defects while building upon the existing inspection infrastructure, achieving high precision without completely replacing the conventional inspection workflow.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies parameter changes by transforming the inspection approach from conventional direct imaging to machine learning-enhanced image analysis. The system changes the analytical parameters by using trained models that can detect subtle patterns and features invisible to conventional methods. The machine learning models process inspection images with enhanced feature extraction capabilities, changing the detection parameters from simple intensity thresholds to complex pattern recognition, thereby significantly improving oxygen vacancy detection precision while maintaining workflow integration.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If oxide semiconductor is used for display devices, then low temperature film formation is achieved, but heat resistance is insufficient causing defects

Engineering Contradiction:
Improvefilm formation temperatureVSAvoidheat resistance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies preliminary action by performing oxygen supply treatment at low temperatures (room temperature to 200°C) before heat treatment or plasma treatment. This pre-treatment introduces and stabilizes oxygen in the oxide semiconductor layer at low temperatures, ensuring the material is pre-saturated with oxygen to withstand subsequent high-temperature processing. The low-temperature oxygen supply preserves the advantages of oxide semiconductors while preparing the material for high-temperature steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements beforehand cushioning by introducing oxygen into the oxide semiconductor layer prior to heat treatment or plasma treatment. This oxygen acts as a cushion or buffer that compensates for the oxygen loss during subsequent high-temperature or plasma processing. The oxygen supply treatment creates a protective oxygen reservoir that cushions against the formation of oxygen vacancies and prevents carrier mobility degradation, thereby protecting the oxide semiconductor quality during manufacturing processes.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables reliable detection of oxygen vacancy defects in oxide semiconductors, improving the evaluation of semiconductor film quality and reducing the risk of defects in thin film transistors.

Implementation Method 1

generating reference images and data through X-ray photoelectron spectroscopy and energy dispersive spectroscopy, and comparing these with inspection images to detect defects

Methodology Applied
Scientific EffectArtificial neural network pattern recognition:

Implementation Method 2

generating reference images and data through X-ray photoelectron spectroscopy

Methodology Applied
Scientific EffectX-ray photoelectron spectroscopy: Photoelectric Effect

Implementation Method 3

generating reference images and data through X-ray photoelectron spectroscopy and energy dispersive spectroscopy

Methodology Applied
Scientific EffectEnergy dispersive spectroscopy:

Data Source

PatentUS20240233111A1Inspection device and method of inspection using the same
Publication Date: 2024.07.11 SAMSUNG DISPLAY CO LTD
  • US20240233111A1 patent drawing
  • US20240233111A1 patent drawing
  • US20240233111A1 patent drawing

AI summary

Provided is an inspection device including an image output unit configured to output an inspection image for an inspection target including an oxide semiconductor, a storage unit configured to store a plurality of reference images and a plurality of reference data indicating oxygen vacancy distribution, which are generated through an artificial neural network, and a neural network processing unit configured to compare the reference images with the inspection image and select a selection reference image corresponding to the inspection image, and output an oxygen vacancy distribution image based on selection reference data corresponding to the selection reference image.