Oxide Semiconductor Transistor Oxygen Supply Gate Insulator

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Solution Overview

Problem

Oxide semiconductor devices face variations in electric characteristics due to deviations from stoichiometric composition, oxygen vacancies, and the introduction of impurities like hydrogen or water during manufacturing, leading to instability and reliability issues.

Innovation Solution

The use of a semiconductor device structure where an oxide semiconductor film is dehydrated or dehydrogenated through heat treatment, and a gate insulating film with an oxygen excess region is employed to supply oxygen and prevent impurity reincorporation, utilizing metal oxide films and insulating films with oxygen excess regions to stabilize the oxide semiconductor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heat treatment is performed to dehydrate or dehydrogenate the oxide semiconductor film, then impurity content is reduced and electrical stability is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improveelectrical stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Heat treatment is performed in advance to dehydrate or dehydrogenate the oxide semiconductor film before subsequent manufacturing steps. This preliminary action removes impurities early in the process, preventing their reincorporation later and ensuring electrical stability without requiring complex ongoing controls.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The heat treatment is conducted in an inert atmosphere to prevent oxidation and impurity contamination during the dehydration and dehydrogenation processes. This creates a controlled environment that maintains film purity while achieving the desired impurity removal.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Reliability

If a gate insulating film with oxygen excess region is used to supply oxygen to the oxide semiconductor film, then stoichiometric composition is maintained and electrical characteristics are stabilized, but device structure complexity increases

Engineering Contradiction:
Improveelectrical characteristics stabilityVSAvoidgate insulating film structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate insulating film is designed with a localized oxygen excess region specifically positioned to contact the oxide semiconductor film. This local concentration of oxygen in the appropriate area supplies oxygen where needed to maintain stoichiometric composition without requiring the entire gate insulating film to have non-stoichiometric composition, thus limiting structural complexity to only the necessary region.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The gate insulating film is constructed as a composite structure combining regions with different oxygen compositions. This includes an oxygen excess region that supplies oxygen to the oxide semiconductor film and other regions with standard composition, creating a functionally optimized composite structure that balances performance requirements with structural complexity.

Inventive Principle:
Principle #40Composite materials

3Reliability

If metal oxide films are used as gate insulating film to suppress impurity reincorporation, then reliability is improved, but manufacturing difficulty increases

Engineering Contradiction:
Improveimpurity resistanceVSAvoidmanufacturing difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Metal oxide films with specific compositional parameters are selected for the gate insulating film to achieve optimal impurity barrier properties. By carefully controlling the metal-to-oxygen ratio and selecting appropriate metal elements, the film exhibits enhanced resistance to impurity reincorporation while remaining compatible with existing manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a transistor with stable electric characteristics and high reliability, reducing temperature-dependent variations and light-induced deterioration, while minimizing impurity effects and maintaining low off-state current.

Implementation Method 1

oxygen is supplied from the gate insulating film to the oxide semiconductor film

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

an oxide semiconductor film is dehydrated or dehydrogenated by performance of heat treatment

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS9590112B2Semiconductor device
Publication Date: 2017.03.07 SEMICON ENERGY LAB CO LTD
  • US9590112B2 patent drawing
  • US9590112B2 patent drawing
  • US9590112B2 patent drawing

AI summary

An object is to provide a semiconductor device including an oxide semiconductor, which has stable electric characteristics and high reliability. In a transistor including an oxide semiconductor film, the oxide semiconductor film is subjected to dehydration or dehydrogenation performed by heat treatment. In addition, as a gate insulating film in contact with the oxide semiconductor film, an insulating film containing oxygen, preferably, a gate insulating film including a region containing oxygen with a higher proportion than the stoichiometric composition is used. Thus, oxygen is supplied from the gate insulating film to the oxide semiconductor film. Further, a metal oxide film is used as part of the gate insulating film, whereby reincorporation of an impurity such as hydrogen or water into the oxide semiconductor is suppressed.