Oxide Semiconductor Device With Oxygen Reservoir Insulating Layer

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Solution Overview

Problem

Oxygen vacancies in oxide semiconductor layers lead to reduced electrical characteristics and increased interface states, causing scattering and capture of carriers, which results in decreased field-effect mobility and increased off-state current, affecting the reliability and stability of semiconductor devices.

Innovation Solution

A semiconductor device structure is implemented with an island-shaped oxide semiconductor layer, source and drain electrodes, and a gate electrode, where the oxide layers have a lower electron affinity than the semiconductor layer, and an insulating layer with excess oxygen is used to reduce oxygen vacancies and interface states, and the source and drain electrodes are formed using materials that are easily bonded to oxygen to create low-resistance regions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If oxygen is released from oxide semiconductor during manufacturing, then oxide semiconductor layer is formed, but oxygen vacancies are generated which reduce electrical characteristics

Engineering Contradiction:
Improveoxide semiconductor layer formationVSAvoidelectrical characteristics
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

An insulating layer containing excess oxygen is formed in advance beneath the oxide semiconductor layer. This oxygen reservoir prevents oxygen vacancies from forming during subsequent manufacturing processes by supplying oxygen when needed, thereby maintaining electrical characteristics without compromising manufacturing precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The insulating layer containing excess oxygen acts as an intermediary between the substrate and the oxide semiconductor layer. It mediates oxygen supply to the semiconductor layer, preventing direct oxygen deficiency while allowing the semiconductor layer to form properly during manufacturing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If interface states are generated at oxide semiconductor-insulating layer interface, then carrier scattering and capture occur, but field-effect mobility decreases and off-state current increases

Engineering Contradiction:
Improvetransistor electrical characteristicsVSAvoidinterface state density control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The insulating layer is designed with non-uniform oxygen concentration, having excess oxygen specifically at the interface region with the oxide semiconductor layer. This local oxygen enrichment prevents interface state formation at the critical interface, while the rest of the layer maintains its insulating properties.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The oxygen concentration in the insulating layer is changed from stoichiometric to excess oxygen content. This parameter change transforms the insulating layer from a potential source of oxygen vacancies to an oxygen supply source, preventing interface state generation and improving carrier mobility.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If oxide semiconductor layer is used to form transistor channel, then device functionality is achieved, but localized levels reduce electrical characteristics

Engineering Contradiction:
Improvetransistor functionalityVSAvoidelectrical characteristics stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The insulating layer containing excess oxygen serves as a cushioning layer that anticipates and prevents oxygen deficiency in the oxide semiconductor layer. By having oxygen already available at the interface before any vacancies can form, it cushions against the development of localized levels that would otherwise degrade electrical characteristics.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the density of localized levels and interface states, improving the electrical characteristics, stability, and reliability of the semiconductor device by minimizing oxygen vacancies and enhancing field-effect mobility while reducing off-state current.

Implementation Method 1

an insulating layer with excess oxygen is used to reduce oxygen vacancies and interface states

Methodology Applied
Scientific EffectOxygen diffusion: Diffusion

Implementation Method 2

source and drain electrodes are formed using materials that are easily bonded to oxygen to create low-resistance regions

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS9343578B2Semiconductor device and measurement device
Publication Date: 2016.05.17 SEMICON ENERGY LAB CO LTD
  • US9343578B2 patent drawing
  • US9343578B2 patent drawing
  • US9343578B2 patent drawing

AI summary

A semiconductor device includes an oxide semiconductor layer over a first oxide layer; first source and drain electrodes over the oxide semiconductor layer; second source and drain electrodes over the first source and drain electrodes respectively; a second oxide layer over the first source and drain electrodes; a gate insulating layer over the second source and drain electrodes and the second oxide layer; and a gate electrode overlapping the oxide semiconductor layer with the gate insulating layer provided therebetween. The structure in which the oxide semiconductor layer is sandwiched by the oxide layers can suppress the entry of impurities into the oxide semiconductor layer. The structure in which the oxide semiconductor layer is contacting with the source and drain electrodes can prevent increasing resistance between the source and the drain comparing one in which an oxide semiconductor layer is electrically connected to source and drain electrodes through an oxide layer.