Oxide Semiconductor Transistor Oxygen Vacancy Reduction

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Solution Overview

Problem

Transistors using oxide semiconductors face issues with oxygen vacancies leading to defects in electric characteristics, reliability concerns, and unstable threshold voltage, often resulting in normally-on devices with high off-state current.

Innovation Solution

The introduction of a method to reduce oxygen vacancies in oxide semiconductor films by adding oxygen to first and second oxide films, which are then transferred to the oxide semiconductor film through heat treatment, using In-Ga-Zn oxide compositions with specific atomic ratios and structures to enhance electric characteristics and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxygen is added to oxide films and heat treatment is performed to transfer oxygen to the oxide semiconductor film, then oxygen vacancies are reduced and electric characteristics are improved, but the manufacturing process complexity increases

Engineering Contradiction:
Improveelectric characteristicsVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Oxygen is added to the first and second oxide films in advance before the oxide semiconductor film is formed. This preliminary oxygen supply ensures that when heat treatment is performed, sufficient oxygen is available to fill vacancies in the semiconductor film, improving reliability without requiring additional oxygen supply steps later in the process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The first and second oxide films serve as intermediary oxygen reservoirs between the oxygen supply source and the oxide semiconductor film. These intermediary films store oxygen and release it during heat treatment, enabling controlled oxygen transfer to reduce vacancies in the semiconductor film while managing process complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If oxygen vacancies are reduced through oxygen addition and heat treatment, then threshold voltage stability is improved, but manufacturing time and energy consumption increase

Engineering Contradiction:
Improvethreshold voltageVSAvoidmanufacturing time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The formation of the first oxide film, addition of oxygen, formation of the oxide semiconductor film, and subsequent heat treatment for oxygen transfer are integrated into a coordinated sequence. The heat treatment step serves dual purposes: activating the oxygen in the oxide films and facilitating its transfer to the semiconductor film, thereby reducing total process time while achieving threshold voltage stability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Specific parameters are optimized to balance quality and efficiency: the first oxide film is formed with thickness of 5-50 nm and specific atomic ratios (In:Ga:Zn = 1:1:1 or 1:2:1), oxygen is added to achieve concentration of 1×10^20 to 1×10^22 atoms/cm³, and heat treatment is performed at temperatures of 200-450°C for 1-48 hours. These parameter optimizations ensure effective oxygen transfer and threshold voltage stability while minimizing unnecessary process time and energy consumption

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the electric characteristics and reliability of oxide semiconductor transistors by reducing oxygen vacancies, stabilizing threshold voltage, and minimizing off-state current, resulting in more reliable and efficient semiconductor devices.

Implementation Method 1

the oxygen is diffused to the oxide semiconductor film by heat treatment or the like, so that oxygen vacancies in the oxide semiconductor film are reduced

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

performing heat treatment so that part of oxygen in the second oxide film is transferred to the oxide semiconductor film

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS9905703B2Method for manufacturing semiconductor device
Publication Date: 2018.02.27 SEMICON ENERGY LAB CO LTD
  • US9905703B2 patent drawing
  • US9905703B2 patent drawing
  • US9905703B2 patent drawing

AI summary

To improve electric characteristics of a semiconductor device including an oxide semiconductor. Alternatively, to improve reliability of a semiconductor device including an oxide semiconductor. In a transistor including a first oxide film, an oxide semiconductor film, a pair of electrodes in contact with the oxide semiconductor film, and a second oxide film in contact with the oxide semiconductor film and the pair of electrodes, oxygen is added to the first oxide film and the second oxide film in contact with the oxide semiconductor film and the pair of electrodes, so that oxygen vacancies are reduced. The oxygen is diffused to the oxide semiconductor film by heat treatment or the like; thus, oxygen vacancies in the oxide semiconductor film are reduced.