Oxide Semiconductor Thin Film Transistor Substrate with Localized Carrier Concentration

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Solution Overview

Problem

Conventional thin film transistors exhibit low saturation mobility, which limits their performance in display devices using oxide semiconductor gates and organic light-emitting diodes, necessitating the development of a solution to enhance mobility without compromising the device's integrity.

Innovation Solution

A thin film transistor substrate is designed with a specific structure including a substrate, gate electrode, gate insulation layer, oxide semiconductor pattern, etch stopper, signal electrode, and passivation layer, where the oxide semiconductor pattern has distinct carrier concentration areas and a signal electrode made of titanium or titanium oxide, optimized to achieve high saturation mobility under high hydrogen conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional thin film transistor structure is used, then device simplicity is maintained, but saturation mobility remains low

Engineering Contradiction:
Improvesaturation mobilityVSAvoidtransistor structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating distinct regions within the oxide semiconductor layer with different carrier concentrations. The first area has carrier concentration of 10^17 to 10^19 cm^-3 while the second area has lower carrier concentration, optimizing different functional regions for specific performance characteristics and achieving high saturation mobility through localized property differentiation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining multiple layers with different properties: oxide semiconductor pattern, etch stopper layer, signal electrode layer (titanium or titanium oxide), and passivation layer. This multi-layer composite structure achieves high saturation mobility while maintaining device integrity and functionality.

Inventive Principle:
Principle #40Composite materials

2Reliability

If passivation layer is formed under high hydrogen condition to increase saturation mobility, then mobility improves, but carrier concentration control becomes challenging

Engineering Contradiction:
Improvesaturation mobilityVSAvoidcarrier concentration control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent segments the oxide semiconductor layer into two distinct areas with different carrier concentrations. The first area (10^17 to 10^19 cm^-3) and second area (lower carrier concentration) are formed through selective processing, allowing precise control of electrical properties in different regions while achieving high saturation mobility under high hydrogen conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes parameter changes by controlling carrier concentration in the oxide semiconductor layer through high hydrogen condition processing. By adjusting hydrogen exposure parameters and forming distinct carrier concentration regions, the patent achieves optimized saturation mobility while maintaining manufacturing precision through controlled parameter variation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The substrate configuration significantly increases current levels and saturation mobility, making the thin film transistor switching-adjustable and suitable for high-performance display devices while maintaining semiconductive properties.

Implementation Method 1

an oxide semiconductor pattern disposed on the gate insulation layer... The oxide semiconductor pattern has a first area whose carrier concentration is in a range of about 10^17 per cubic centimeter (cm^−3) to about 10^19 per cubic centimeter (cm^−3), and a second area whose carrier concentration less than the carrier concentration of the first area

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a signal electrode which overlaps a portion of the etch stopper and the second area... The signal electrode may include titanium or titanium oxide

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Data Source

PatentUS9093536B2Thin film transistor substrate and method of manufacturing the same
Publication Date: 2015.07.28 SAMSUNG DISPLAY CO LTD
  • US9093536B2 patent drawing
  • US9093536B2 patent drawing
  • US9093536B2 patent drawing

AI summary

A thin film transistor substrate includes a substrate, a gate electrode disposed on the substrate, a gate insulation layer disposed on the gate electrode, an oxide semiconductor pattern disposed on the gate insulation layer, where the oxide semiconductor pattern includes a first area whose carrier concentration is in a range of about 1017 per cubic centimeter to about 1019 per cubic centimeter and a second area whose carrier concentration is less than the carrier concentration of the first area, an etch stopper disposed on the oxide semiconductor pattern, where the etch stopper covers the first area and the second area of the oxide semiconductor pattern, a signal electrode partially overlapping the etch stopper and the second area, and a passivation layer which covers the etch stopper and the signal electrode.