Oxide Semiconductor Transistor with Composite Layer Structure

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Solution Overview

Problem

Transistors using amorphous silicon have low field-effect mobility, and polycrystalline silicon requires high-temperature heat treatment or laser light treatment, making it difficult to achieve high-performance display devices with low power consumption and high integration.

Innovation Solution

A novel oxide semiconductor material with a composite structure is used, comprising a first region with indium, gallium, and zinc, and a second region with indium and zinc, alternately stacked to enhance field-effect mobility and reduce power consumption, allowing for high-performance display devices without the need for laser light treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If amorphous silicon is used for transistor channel formation, then the manufacturing process is simple, but the field-effect mobility is low

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidfield-effect mobility
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses a composite oxide semiconductor material comprising In-Ga-Zn-O and In-Zn-O in a layered structure. This composite material achieves high field-effect mobility (exceeding 10 cm²/Vs) while maintaining compatibility with existing manufacturing processes, resolving the contradiction between manufacturing simplicity and device performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the material composition parameters by forming a specific layered structure with In-Ga-Zn-O and In-Zn-O regions. By controlling the atomic ratios (In:Ga:Zn = 1:1:1 to 1:3:3 for In-Ga-Zn-O and In:Zn = 1:1 to 1:3 for In-Zn-O) and layer thicknesses (5 nm to 50 nm each), the patent achieves high mobility without requiring complex manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If polycrystalline silicon is used to improve field-effect mobility, then high-temperature heat treatment or laser light treatment is required, but this increases manufacturing complexity and cost

Engineering Contradiction:
Improvefield-effect mobilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the material parameter from conventional silicon-based semiconductors to oxide semiconductors with specific compositional ratios. This material substitution enables high field-effect mobility to be achieved through simple sputtering deposition without requiring high-temperature heat treatment or laser light treatment, thereby reducing manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite oxide semiconductor structure with In-Ga-Zn-O and In-Zn-O layers. This composite material design achieves high carrier mobility comparable to polycrystalline silicon but through a simpler single-step sputtering process, eliminating the need for subsequent high-temperature or laser treatment steps.

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If oxide semiconductor with high field-effect mobility is used, then power consumption is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvepower consumptionVSAvoidcomposition control precision
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent defines specific parameter ranges for the oxide semiconductor composition (In:Ga:Zn = 1:1:1 to 1:3:3 and In:Zn = 1:1 to 1:3) and layer thicknesses (5 nm to 50 nm). These parameter specifications enable manufacturers to achieve high mobility devices with controlled precision, balancing performance requirements with manufacturing capabilities.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides transistors with stable electrical characteristics, low leakage current, high frequency characteristics, and high on-state current, achieving high field-effect mobility and reliable operation while reducing manufacturing costs.

Implementation Method 1

A novel oxide semiconductor material with a composite structure is used, comprising a first region with indium, gallium, and zinc, and a second region with indium and zinc, alternately stacked to enhance field-effect mobility

Methodology Applied
Scientific EffectField-effect mobility:

Data Source

PatentUS10096628B2Semiconductor device and manufacturing method thereof
Publication Date: 2018.10.09 SEMICON ENERGY LAB CO LTD
  • US10096628B2 patent drawing
  • US10096628B2 patent drawing
  • US10096628B2 patent drawing

AI summary

Provided is a novel semiconductor device. A switching element, specifically a transistor having a well potential structure is manufactured by utilizing a structure including at least a composite material in which a first region and a second region are stacked over a base like a superlattice. The thickness of each of the first region and the second region is greater than or equal to 0.5 nm and less than or equal to 5 nm. A band structure can be controlled by adjusting the number of stacks, which enables application to a variety of semiconductor elements.