Oxide-Based Solid Electrolyte Composition for Safe Li-Ion Conduction

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Solution Overview

Problem

Existing solid electrolyte materials, such as sulfide solid electrolytes, pose safety concerns due to the potential generation of hydrogen sulfide when exposed to the atmosphere, and they often lack optimal lithium ion conductivity and thermal resistance.

Innovation Solution

A new solid electrolyte material comprising Li, Zr, Y, Cl, O, and H, with a molar ratio of O to Y greater than 0.01 and less than or equal to 0.80, which provides high lithium ion conductivity and thermal resistance, and is substantially sulfur-free, enhancing safety and performance in all-solid-state batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfide solid electrolyte materials are used, then lithium ion conductivity can be achieved, but hydrogen sulfide is generated when exposed to atmosphere causing safety concerns

Engineering Contradiction:
ImprovesafetyVSAvoidhydrogen sulfide generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by replacing sulfur with oxygen in the solid electrolyte material, specifically using a molar ratio of O to Y greater than 0.01 and less than or equal to 0.80. This parameter change eliminates hydrogen sulfide generation while maintaining lithium ion conductivity through the oxide-based solid electrolyte structure.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional solid electrolyte materials are used, then basic electrolyte function is provided, but lithium ion conductivity and thermal resistance are not optimal

Engineering Contradiction:
Improvelithium ion conductivityVSAvoidthermal resistance
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent employs a composite solid electrolyte material containing multiple elements (Li, Zr, Y, Cl, O, H) with specific compositional ratios. This composite structure achieves both high lithium ion conductivity (≥3×10−4 S/cm) and high thermal resistance (melting point ≥478°C) by combining the beneficial properties of different elements in a synergistic oxide-based framework.

Inventive Principle:
Principle #40Composite materials

3Productivity

If sulfur-containing solid electrolytes are used, then electrolyte performance can be achieved, but sulfur-related safety issues arise

Engineering Contradiction:
Improvecharge and discharge characteristicsVSAvoidsulfur-related safety issues
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes sulfur from the solid electrolyte composition entirely, replacing it with oxygen-based compounds. This extraction of the harmful sulfur element eliminates safety issues while preserving the electrolyte's functional performance for charge and discharge operations through the use of oxide and hydroxide components.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new solid electrolyte material achieves high lithium ion conductivity (≥3×10−4 S/cm) and thermal resistance (melting point ≥478°C), ensuring excellent charge and discharge characteristics while avoiding sulfur-related safety issues, making it suitable for advanced battery applications.

Implementation Method 1

The solid electrolyte material according to the first embodiment can have, for example, practical lithium ion conductivity and thermal resistance such as a high lithium ion conductivity

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

The solid electrolyte material according to the first embodiment can have, for example, practical lithium ion conductivity and thermal resistance such as a high lithium ion conductivity and a high thermal resistance

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS20230411680A1Solid electrolyte material and battery using same
Publication Date: 2023.12.21 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20230411680A1 patent drawing
  • US20230411680A1 patent drawing
  • US20230411680A1 patent drawing

AI summary

A solid electrolyte material of the present disclosure includes Li, Zr, Y, Cl, O, and H, wherein the molar ratio of O to Y is greater than 0.01 and less than or equal to 0.80. A battery of the present disclosure includes a positive electrode, a negative electrode, and an electrolyte layer disposed between the positive electrode and the negative electrode. At least one selected from the group consisting of the positive electrode, the negative electrode, and the electrolyte layer contains the solid electrolyte material of the present disclosure.