Oxide Thin-Film Transistor Stack for Back-Channel Stability

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Solution Overview

Problem

Oxide thin film transistors face stability issues due to carrier migration and defects when subjected to high voltage or current, particularly because the conduction band minimums of the materials used are too close, leading to reduced device stability and performance in high-resolution, high-refresh-rate displays.

Innovation Solution

A thin film transistor design featuring a first semiconductor layer with high electron mobility and a second semiconductor layer with a higher conduction band minimum, where the absolute difference in conduction band minimums is greater than 0.2 eV, effectively blocking carrier migration and enhancing stability by using materials like IGZO and GZO, and potentially including additional layers for improved etch protection and interface matching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If oxide thin film transistor is designed with higher electron mobility, then device performance is improved, but device stability deteriorates due to electron migration and back channel defects

Engineering Contradiction:
Improveelectron mobilityVSAvoiddevice stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The semiconductor layer is segmented into multiple stacked layers with different oxide materials. The first semiconductor layer uses high-mobility oxide material for fast electron transport, while the second semiconductor layer uses low-mobility oxide material to block electron migration to the back channel. This segmentation allows simultaneous achievement of high electron mobility and device stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the semiconductor structure are assigned different material properties. The first semiconductor layer (front channel) employs oxide material with high electron mobility for efficient current conduction, while the second semiconductor layer (back channel) employs oxide material with low electron mobility and appropriate conduction band alignment to prevent electron migration. This local quality differentiation resolves the contradiction between speed and reliability.

Inventive Principle:
Principle #3Local quality

2Speed

If single-layer high mobility oxide material is used in active layer, then electron mobility is improved, but device stability deteriorates due to back channel defects

Engineering Contradiction:
Improveelectron mobilityVSAvoiddevice stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The active layer is constructed as a composite structure with multiple oxide semiconductor layers. The first layer uses high-mobility oxide material (e.g., IGZO, ITO) for electron conduction, while the second layer uses low-mobility oxide material with higher conduction band minimum to form a barrier against electron migration. This composite material approach enables both high electron mobility and device stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The second semiconductor layer acts as an intermediary barrier between the high-mobility first semiconductor layer and the substrate/back channel. By positioning this low-mobility oxide layer with appropriate conduction band alignment, electron migration to the back channel is blocked while maintaining efficient electron transport in the front channel, thus improving device stability without sacrificing mobility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly improves the stability of the thin film transistor by reducing carrier concentration in the back channel, enhancing device performance and maintaining characteristics under high operational conditions.

Implementation Method 1

the first oxide material has a conduction band minimum lower than that of the second oxide material, and an absolute value of a difference between the conduction band minimum of the first oxide material and the conduction band minimum of the second oxide material is greater than 0.2 eV

Methodology Applied
Scientific EffectConduction band minimum energy difference:

Data Source

PatentUS20240297255A1Thin film transistor, manufacturing method thereof, array substrate and display panel
Publication Date: 2024.09.05 BOE TECHNOLOGY GROUP CO LTD
  • US20240297255A1 patent drawing
  • US20240297255A1 patent drawing
  • US20240297255A1 patent drawing

AI summary

The present disclosure provides a thin film transistor, a method for manufacturing the thin film transistor, an array substrate and a display panel. The thin film transistor includes: a substrate; and a gate electrode, a gate insulating layer, an active layer, a source electrode and a drain electrode on the substrate, wherein the active layer includes a first semiconductor layer and a second semiconductor layer sequentially arranged in a direction perpendicular to the substrate, the second semiconductor layer is arranged on a side of the first semiconductor layer away from the gate electrode; an absolute value of a difference between conduction band minimums of a first oxide material and a second oxide material is greater than 0.2 eV.