Oxide TFT Buffer Layer Structure for Low-Resistance Ohmic Contact

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Solution Overview

Problem

Thin film transistors with oxide semiconductor films face challenges in achieving high-speed operation and reliability due to increased contact resistance and capacitance, particularly in large-area display devices, where signal delay and display unevenness occur due to the direct contact between low-resistance metal electrodes and oxide semiconductor films.

Innovation Solution

An inverted staggered thin film transistor structure is implemented with an oxide semiconductor film containing indium, gallium, and zinc, using a buffer layer with higher carrier concentration than the semiconductor layer to reduce contact resistance and improve ohmic contact, and a titanium film is used for the source and drain electrodes to minimize resistance and hillock formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If low-resistance metal material is used for source and drain electrodes to reduce wiring resistance, then signal delay is reduced, but contact resistance between the metal electrodes and oxide semiconductor film increases due to Schottky junction formation

Engineering Contradiction:
Improvesignal transmission speedVSAvoidcontact resistance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

An n-type buffer layer is introduced as an intermediary between the low-resistance metal electrode and the oxide semiconductor film. This buffer layer has higher carrier concentration than the semiconductor layer, enabling ohmic contact with the metal while maintaining proper electrical connection to the semiconductor channel, thus resolving the Schottky junction problem

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The carrier concentration parameter is strategically varied: the buffer layer is designed with higher carrier concentration than the semiconductor layer to achieve ohmic contact, while the semiconductor layer maintains lower carrier concentration for proper transistor operation. This parameter differentiation resolves the contact resistance issue

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If direct contact between source and drain electrodes and oxide semiconductor film is formed to simplify structure, then device complexity is reduced, but parasitic capacitance increases which hinders high-speed operation

Engineering Contradiction:
Improvestructure complexityVSAvoidoperation speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The n-type buffer layer serves as a mediator that spatialally separates the metal electrode from the semiconductor channel region. This separation reduces the overlap area between charged regions, thereby decreasing parasitic capacitance while maintaining a relatively simple overall structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The buffer layer extends the interaction region in the vertical dimension between electrode and channel, allowing the electrode to contact the buffer layer rather than directly overlapping with the channel region. This dimensional arrangement reduces parasitic capacitance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If oxide semiconductor film is used for channel formation to enable thin film transistor operation, then device integration is improved, but variation in electric properties increases leading to display unevenness

Engineering Contradiction:
Improvedevice integration efficiencyVSAvoidelectric property uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The carrier concentration parameter is precisely controlled and differentiated: the buffer layer has higher carrier concentration for stable ohmic contact, while the semiconductor layer has lower carrier concentration for proper transistor characteristics. This controlled parameter variation reduces device-to-device variation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Different regions of the oxide semiconductor structure are assigned different local properties: the buffer layer region has high carrier concentration for contact stability, while the channel region has lower carrier concentration for transistor operation. This local differentiation improves overall device uniformity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a thin film transistor with reduced contact resistance, small parasitic capacitance, and improved dynamic characteristics, leading to high-speed operation and reliable performance with reduced variation in electric properties, thereby enhancing the reliability and uniformity of display devices.

Implementation Method 1

Each carrier concentration of the first n-type buffer layer and the second n-type buffer layer is higher than that of the semiconductor layer

Methodology Applied
Scientific EffectCarrier concentration:

Data Source

PatentUS12068329B2Semiconductor device and method for manufacturing the same
Publication Date: 2024.08.20 SEMICON ENERGY LAB CO LTD
  • US12068329B2 patent drawing
  • US12068329B2 patent drawing
  • US12068329B2 patent drawing

AI summary

An embodiment is to include an inverted staggered (bottom gate structure) thin film transistor in which an oxide semiconductor film containing In, Ga, and Zn is used as a semiconductor layer and a buffer layer is provided between the semiconductor layer and a source and drain electrode layers. The buffer layer having higher carrier concentration than the semiconductor layer is provided intentionally between the source and drain electrode layers and the semiconductor layer, whereby an ohmic contact is formed.