Oxide TFT Display Module Layout for Low-Leakage High Resolution

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Solution Overview

Problem

Existing thin film transistors in display devices suffer from mobility and leakage current issues, particularly when using amorphous silicon, which affects display performance and efficiency.

Innovation Solution

The display device incorporates a substrate with specific pad configurations and transistors using oxide semiconductors, including III-V Group materials and transparent electrodes, to enhance mobility and reduce leakage current, along with a manufacturing method that forms conductive layers and transistors at low temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If amorphous silicon is used for thin film transistors, then the transistor can be manufactured with general-purpose materials and processes, but the mobility is low and leakage current is high

Engineering Contradiction:
Improvetransistor performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the material parameter of the semiconductor layer from amorphous silicon to oxide semiconductor, which fundamentally alters the electrical properties (mobility and leakage current) while maintaining compatibility with existing thin film transistor manufacturing processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures including oxide semiconductor layers combined with specific gate insulating layers and electrode materials to achieve both high performance and manufacturability

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If high-resolution display is achieved, then the display quality is improved, but the coupling current and leakage current increase

Engineering Contradiction:
Improvedisplay resolutionVSAvoidleakage current
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent changes the semiconductor material parameters to achieve extremely low off-state current (leakage current) levels, enabling high-resolution displays where even minimal leakage would accumulate and degrade image quality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses oxide semiconductor materials that can be formed at low temperatures, enabling the use of flexible substrates and reducing the need for expensive, thick glass substrates that would be required to prevent leakage in conventional displays

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Illumination intensity

If transparent electrodes and low-temperature processing are used, then the transmittance is improved and resin substrates can be used, but the heat resistance is reduced

Engineering Contradiction:
ImprovetransmittanceVSAvoidheat resistance
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent changes the processing temperature parameter to below 200°C, enabling the use of transparent electrodes and resin substrates that would degrade at higher temperatures, while still achieving functional semiconductor layers

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material systems including transparent conducting oxides (ITO, IZO) combined with oxide semiconductors and low-temperature gate insulating materials to achieve both high transmittance and adequate thermal stability

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12593550B2Display apparatus and manufacturing method thereof
Publication Date: 2026.03.31 SILICON DISPLAY TECH CO LTD
  • US12593550B2 patent drawing
  • US12593550B2 patent drawing
  • US12593550B2 patent drawing

AI summary

A display device according to an embodiment includes a substrate including a plurality of first pads for transmitting a gate signal, a plurality of second pad for transmitting a data signal, a plurality of third pads for transmitting a first power voltage, and a plurality of fourth pads for transmitting a second power voltage different from the first power voltage, into a display area; and a plurality of display modules each including first to fourth connection electrodes attached to the first to the fourth pads, respectively, a first transistor electrically connected to the third connection electrode and having an activation layer including a oxide semiconductor, a second transistor electrically connected to the first connection electrode and the second connection electrode, and a light emitting diode electrically connected to the first transistor and the fourth connection electrode.