Oxide Thin-Film Transistor Insulating Stack for Oxygen Retention

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Solution Overview

Problem

Oxide semiconductor thin film transistors face stability issues due to high temperature processes that can lead to conductorization, where the semiconductor loses its oxygen elements, causing it to lose semiconductor characteristics.

Innovation Solution

A multi-layer insulating structure is implemented with varying densities and thicknesses of oxide layers to enhance oxygen replenishment and retention, preventing oxygen loss during high temperature annealing, comprising a first and second insulating layer with different densities and positions relative to the oxide semiconductor layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single-layer insulating oxide structure is used, then the fabrication process is simple, but oxygen replenishment is insufficient and hydrogen entry cannot be prevented

Engineering Contradiction:
Improvefabrication process simplicityVSAvoidstability of oxide semiconductor layer
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The insulating oxide layer is divided into multiple sub-layers (first insulating oxide layer, second insulating oxide layer, and third insulating oxide layer) with different densities and compositions. Each layer serves a specific function: the first layer provides oxygen replenishment, the second layer acts as a barrier to prevent hydrogen entry, and the third layer provides additional oxygen supply. This segmentation resolves the contradiction by achieving both process simplicity and reliability through a systematic multi-layer approach.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite insulating oxide structure where layers with different materials and densities are combined. The first insulating oxide layer has lower density for oxygen release, the second insulating oxide layer has higher density for hydrogen barrier function, and the third insulating oxide layer provides additional oxygen supply. This composite structure simultaneously achieves fabrication simplicity and operational reliability.

Inventive Principle:
Principle #40Composite materials

2Speed

If high temperature processes are applied to improve semiconductor characteristics, then mobility can be enhanced, but oxygen loss occurs leading to conductorization

Engineering Contradiction:
Improvecarrier mobilityVSAvoidoxygen content in semiconductor layer
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The insulating oxide layers are formed with specific oxygen-rich compositions before the high temperature processes. The first and third insulating oxide layers are designed to release oxygen during subsequent high temperature annealing or deposition processes, thereby preventing oxygen loss from the semiconductor layer and maintaining its semiconductor characteristics while allowing mobility enhancement.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The insulating oxide layers act as oxygen sources that actively supply oxygen to the semiconductor layer during high temperature processes. The chemical composition of these layers (with excess oxygen) enables them to function as strong oxidizing agents, preventing reduction of the semiconductor layer and maintaining stoichiometry even under high temperature conditions that would otherwise cause oxygen loss and conductorization.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively stabilizes the oxide semiconductor thin film transistor by ensuring sufficient oxygen retention, maintaining semiconductor characteristics and improving the stability of the device.

Implementation Method 1

the insulating layer includes a first insulating layer and a second insulating layer which are stacked; a density of the second insulating layer is greater than a density of the first insulating layer

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

The multi-layer insulating oxide structure effectively locks oxygen within the semiconductor layer, reducing the risk of conductorization

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240097042A1Oxide thin film transistor and preparation method thereof, and display device
Publication Date: 2024.03.21 BOE TECHNOLOGY GROUP CO LTD
  • US20240097042A1 patent drawing
  • US20240097042A1 patent drawing
  • US20240097042A1 patent drawing

AI summary

At least one embodiment of the present disclosure provides an oxide thin film transistor, a display device, and a preparation method of the oxide thin film transistor, and the oxide thin film transistor includes a base substrate; an oxide semiconductor layer provided on the base substrate, and an insulating layer provided on a side of the oxide semiconductor layer away from the base substrate; in which the insulating layer is made of oxide; the insulating layer includes a first insulating layer and a second insulating layer which are stacked; a density of the second insulating layer is greater than a density of the first insulating layer; and the second insulating layer is farther away from the base substrate than the first insulating layer.