Oxide Semiconductor Transistor Insulating Stack for Lower On-Resistance

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Solution Overview

Problem

Existing semiconductor devices face increased on-resistance due to etching damage and contact resistance issues during the manufacturing process, particularly in the formation of oxide semiconductor transistors, which affects their performance and efficiency.

Innovation Solution

Incorporating a protective insulating layer with a different chemical composition or density between the gate insulating layer and the lower insulating layer, which reduces etching damage and enhances the contact area between electrodes and the oxide semiconductor layer, thereby decreasing on-resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If etching process is used to form oxide semiconductor transistor, then transistor structure is formed, but etching damage increases on-resistance

Engineering Contradiction:
Improvetransistor structure formationVSAvoidon-resistance
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

A protective insulating layer is introduced as an intermediary between the lower electrode and the gate insulating layer. This protective layer serves as a mediator that prevents direct contact between the etching process and the lower electrode, thereby reducing etching damage and subsequent on-resistance while still allowing the transistor structure to be formed through the gate insulating layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective insulating layer is formed in advance before the gate insulating layer deposition. This preliminary action prepares the surface in advance to resist etching damage during subsequent processing steps, preventing the harmful effects on the lower electrode before they can occur.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If gate insulating layer is placed directly on lower electrode, then manufacturing process is simplified, but contact resistance increases

Engineering Contradiction:
Improvemanufacturing processVSAvoidcontact resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The protective insulating layer acts as an intermediary layer between the lower electrode and the gate insulating layer. This intermediate layer improves contact properties and reduces contact resistance while maintaining a relatively simple manufacturing process that only requires adding one additional layer formation step.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If protective insulating layer is added, then etching damage is reduced, but device structure becomes more complex

Engineering Contradiction:
Improveetching damage reductionVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective insulating layer is applied locally at the critical interface between the lower electrode and gate insulating layer, rather than throughout the entire device structure. This localized approach provides etching damage reduction exactly where needed while minimizing the overall structural complexity and material usage.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20230387317A1Semiconductor device and semiconductor storage device
Publication Date: 2023.11.30 KIOXIA CORP
  • US20230387317A1 patent drawing
  • US20230387317A1 patent drawing
  • US20230387317A1 patent drawing

AI summary

According to one embodiment, a semiconductor device includes a first electrode, a second electrode, an oxide semiconductor layer provided between the first electrode and the second electrode, a gate electrode surrounding the oxide semiconductor layer, a gate insulating layer provided between the gate electrode and the oxide semiconductor layer and separated from the first electrode, a first insulating layer provided between the first electrode and the gate electrode. The gate insulating layer is between first insulating layer and the oxide semiconductor layer, and a second insulating layer is provided between the first electrode and the first insulating layer. The second insulating layer has a chemical composition or density that is different from that of the first insulating layer.