Oxide Semiconductor Transistor Doping for Low-Resistance Source/Drain

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Solution Overview

Problem

Existing semiconductor devices face challenges in achieving high-speed operation, minimizing variation in electric characteristics due to short channel effects, reducing contact resistance, and ensuring reliable formation of source and drain regions with low resistance, especially when using thin oxide semiconductor layers.

Innovation Solution

A semiconductor device is designed with a gate electrode, gate insulating layer, and an oxide semiconductor layer having crystallinity, where the oxide semiconductor layer includes a channel formation region and pair of source and drain regions with specific dopant addition methods to reduce resistance and prevent thinning, using c-axis aligned crystalline oxide semiconductor (CAAC-OS) and rare gas or hydrogen dopants to improve conductivity and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If argon plasma treatment is performed on the exposed surface of the oxide semiconductor to form source and drain regions, then the source and drain regions are formed by self-aligned process, but the oxide semiconductor regions are etched and thinned, increasing resistance and producing defective units

Engineering Contradiction:
Improveself-aligned processVSAvoiddefective units
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A channel protective layer is introduced as an intermediary between the oxide semiconductor layer and the plasma treatment environment. This protective layer prevents direct plasma damage to the oxide semiconductor during source and drain region formation, eliminating etching and thinning while maintaining the self-aligned process advantage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The channel protective layer is formed preliminarily before plasma treatment to protect the oxide semiconductor layer. This preliminary protective action prevents damage before it occurs, allowing subsequent plasma processing to form source and drain regions without etching the channel region.

Inventive Principle:
Principle #10Preliminary action

2Length of moving object

If the oxide semiconductor layer is made thin to prevent short channel effect in miniaturized transistors, then the channel length can be reduced, but plasma treatment causes excessive thinning and increases resistance

Engineering Contradiction:
Improvechannel lengthVSAvoidthickness control
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The channel protective layer serves as a mediator that enables precise thickness control of the oxide semiconductor layer. By protecting the layer during plasma processing, the actual thickness is maintained as designed, allowing miniaturization without excessive thinning or resistance increase.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If the oxide semiconductor layer is made thin to achieve high-speed operation, then the channel length can be reduced, but contact resistance increases due to plasma etching

Engineering Contradiction:
Improveoperation speedVSAvoidcontact resistance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The channel protective layer acts as a protective intermediary during source and drain formation, preventing plasma-induced etching and thinning of the oxide semiconductor. This maintains adequate thickness for low contact resistance while still enabling high-speed operation through controlled miniaturization.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high-speed operation, minimizes short channel effects, reduces contact resistance, and enhances the reliability and miniaturization of semiconductor devices by forming source and drain regions with lower resistance than the channel region, resulting in improved on-state current and reduced off-state current.

Implementation Method 1

The use of a c-axis aligned crystalline oxide semiconductor (CAAC-OS) with a channel formation region and paired source/drain regions

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 2

controlled dopant addition through ion doping

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS20240222517A1Semiconductor device and manufacturing method thereof
Publication Date: 2024.07.04 SEMICON ENERGY LAB CO LTD
  • US20240222517A1 patent drawing
  • US20240222517A1 patent drawing
  • US20240222517A1 patent drawing

AI summary

A semiconductor device capable of high speed operation is provided. Further, a highly reliable semiconductor device is provided. An oxide semiconductor having crystallinity is used for a semiconductor layer of a transistor. A channel formation region, a source region, and a drain region are formed in the semiconductor layer. The source region and the drain region are formed in such a manner that one or more of elements selected from rare gases and hydrogen are added to the semiconductor layer by an ion doping method or an ion implantation method with the use of a channel protective layer as a mask.