Oxidized Bacterial Cellulose Separator with SiO2 Nanoparticles

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Solution Overview

Problem

Lithium-metal batteries face issues with lithium dendrite formation and unstable solid electrolyte interface (SEI) layers, leading to safety concerns, capacity loss, and low Coulombic efficiency, particularly exacerbated by polysulfide shuttling in lithium-sulfur batteries.

Innovation Solution

A separator is fabricated by oxidizing bacterial cellulose through TEMPO oxidation and decorating it with nanoparticles such as SiO2, which regulates lithium ion flux and absorbs polysulfides, preventing dendrite formation and shuttling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If lithium-metal anode is used to achieve high energy density, then battery power and energy density are improved, but lithium dendrite formation and safety concerns worsen

Engineering Contradiction:
Improvebattery powerVSAvoidsafety
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

An artificial solid electrolyte interface (SEI) layer is introduced as an intermediary between the lithium-metal anode and the electrolyte. This engineered SEI layer acts as a protective mediator that prevents direct contact between lithium dendrites and the electrolyte, thereby maintaining high energy density while improving safety by eliminating dendrite-related hazards.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The physical and chemical parameters of the SEI layer are optimized to achieve the desired balance between power and safety. By controlling the thickness, composition, and mechanical properties of the SEI layer, the system maintains ionic conductivity for high power while providing sufficient mechanical strength to prevent dendrite penetration, thus improving safety.

Inventive Principle:
Principle #35Parameter changes

2Power

If lithium-sulfur battery chemistry is used to achieve high specific capacity, then energy density is improved, but polysulfide shuttling and capacity fading worsen

Engineering Contradiction:
Improvespecific capacityVSAvoidbattery lifetime
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The polysulfide shuttling phenomenon, which causes capacity fading, is converted into a beneficial effect. The engineered SEI layer captures polysulfides that would otherwise shuttle harmfully, and transforms them into stable lithium sulfide products that contribute to capacity. This converts the harmful shuttling mechanism into a useful capacity-generating reaction, improving both specific capacity and battery lifetime.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If conventional separator is used to maintain simple structure, then device complexity is reduced, but dendrite penetration and short circuiting worsen

Engineering Contradiction:
Improveseparator structureVSAvoidshort circuit prevention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The separator is designed as a composite material system consisting of a base separator matrix combined with an engineered SEI layer containing specific functional components. This composite structure provides enhanced mechanical strength and chemical stability to prevent dendrite penetration, while maintaining relative simplicity in overall device architecture. The composite nature allows the separator to simultaneously achieve low complexity and high reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The oxidized bacterial cellulose separator with nanoparticles enhances lithium ion conductivity, suppresses polysulfide diffusion, and maintains stability at higher temperatures, improving the performance and longevity of lithium-based batteries.

Implementation Method 1

oxidizing cellulose fibrils through a TEMPO oxidation to form oxidized cellulose having carboxylic functional groups

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

reacts with hydroxyl groups of the oxidized cellulose while preserving the carboxylic functional groups of the oxidized cellulose, causing the nanoparticles to nucleate on the surface of the oxidized cellulose

Methodology Applied
Scientific EffectNucleation: Nucleation

Implementation Method 3

reacts with hydroxyl groups of the oxidized cellulose

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 4

absorbs polysulfides, preventing dendrite formation and shuttling

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20230223651A1Oxidized bacterial cellulose separator for batteries and method for producing the same
Publication Date: 2023.07.13 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US20230223651A1 patent drawing
  • US20230223651A1 patent drawing
  • US20230223651A1 patent drawing

AI summary

A separator for a lithium-based battery, and method for fabricating the same is disclosed. The method includes oxidizing cellulose fibrils to form oxidized cellulose having carboxylic functional groups, decorating the oxidized cellulose with nanoparticles, and forming the nanoparticle-decorated oxidized cellulose into a film to become the separator for the lithium-based battery. The cellulose may be a bacterial cellulose. The cellulose fibrils may be oxidized through a TEMPO oxidation. Decorating the oxidized cellulose with nanoparticles may include introducing a precursor solution to the oxidized cellulose that reacts with hydroxyl groups of the oxidized cellulose while preserving the carboxylic functional groups, causing the nanoparticles to nucleate on the surface of the oxidized cellulose. The nanoparticles may be composed of an oxide material. The oxide material may be SiO2. The precursor solution may be tetraethyl orthosilicate (TEOS).