Oxidized Cellulose Composite Materials via Diamine Condensation

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Solution Overview

Problem

Existing polymer production methods using dicarboxylic acids in condensation reactions limit the development of materials with novel properties, as they do not fully exploit the potential of oxidized cellulose containing carboxyl groups.

Innovation Solution

A method involving the use of oxidized cellulose, formed through catalytic oxidation with iron and hydrogen peroxide at acidic pH, is mixed with diamines or diols to create composite polymers with amide, ester, or both amide and ester bonds, allowing for crosslinked or uncrosslinked structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If dicarboxylic acid is used in condensation reactions to produce polymers, then polymer production is achieved with established methods, but the development of materials with novel properties is limited

Engineering Contradiction:
Improvematerial property diversityVSAvoidreaction system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent changes the chemical parameters of the reaction system by replacing dicarboxylic acid with oxidized cellulose containing carboxyl groups. This parameter change enables the production of composite materials with novel properties while maintaining the condensation reaction framework, thus improving material property diversity without fundamentally increasing system complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite materials by combining oxidized cellulose with diamines or diols in condensation reactions. This composite approach allows integration of cellulose-derived carboxyl groups with amine or hydroxyl groups, producing materials with new and useful properties that neither component alone could provide

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If oxidized cellulose is integrated into polymer chains through condensation reactions, then composite materials with new properties are obtained, but the manufacturing process requires new methods

Engineering Contradiction:
Improvecomposite material functionalityVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent makes oxidized cellulose a universal replacement for dicarboxylic acid in condensation reactions. The carboxyl-containing oxidized cellulose can react with both diamines and diols, enabling multi-functional applications in fiber, textile, film, and plastic industries while using a single versatile material platform

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent modifies the chemical composition parameters by introducing oxidized cellulose with controlled carboxyl group content into the polymerization process. This parameter adjustment allows tuning of material properties while maintaining compatibility with existing condensation reaction conditions, balancing novelty with manufacturability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of composite materials with new properties, such as enhanced functionality and versatility, suitable for various applications including fibers, textiles, and plastics, by integrating oxidized cellulose into polymer chains.

Implementation Method 1

catalytic oxidation with iron and hydrogen peroxide at an acidic pH

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

oxidized cellulose comprising at least one carboxyl

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

Condensation reactions of a diamine with a dicarboxylic acid or of a diol with a dicarboxylic acid have been used to produce polymers

Methodology Applied
Scientific EffectCondensation reaction:

Data Source

PatentEP3362485B1Novel cellulose composite materials and methods of making and using the same
Publication Date: 2022.03.02 GP CELLULOSE GMBH

AI summary

The present disclosure provides a composite of (a) oxidized cellulose comprising at least one carboxyl and (b) at least one component selected from a diamine, a diol, or mixture thereof. This disclosure further relates to methods of making such composite materials and suitable uses thereof, including in fibers, fabrics, textiles, films, fillers, packaging materials, plastics, etc.