Dielectric Oxycarbide Bonding for Compact 3D Memory Structures
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Solution Overview
Problem
Microelectronic device designers face challenges in reducing feature dimensions and separation distances while maintaining performance and simplifying fabrication due to processing conditions and the configuration of control logic devices in memory devices.
Innovation Solution
The use of dielectric oxycarbide materials in microelectronic devices to facilitate stronger dielectric-to-dielectric bonding between structures, allowing for reduced thickness and improved adhesion without voids, thereby enabling more compact and efficient device designs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of moving object
If feature dimensions and separation distances are reduced to increase integration density, then device compactness is improved, but manufacturing precision and reliability deteriorate due to processing condition limitations
Solution Approach 1:
The patent transitions control logic devices from a planar two-dimensional layout to a three-dimensional vertically-offset architecture. Memory cells remain in the planar array while control logic devices are positioned at different vertical levels, connected through routing and contact structures. This dimensional change allows increased integration density without further reducing already-minimized feature dimensions, thereby maintaining manufacturing precision while achieving greater compactness.
2Device complexity
If control logic devices are vertically offset from memory cell arrays to improve architecture, then device complexity is reduced, but manufacturing difficulty increases due to additional routing and contact structures
Solution Approach 1:
The patent segments the memory device into distinct functional layers: a planar memory cell array layer and vertically-offset control logic device layers. This segmentation allows each layer to be optimized independently - memory cells maintain simple planar fabrication while control logic devices can use simplified architectures. The routing and contact structures serve as controlled interfaces between layers, managing complexity rather than exacerbating it.
3Volume of moving object
If dielectric layer thickness is reduced to enable compact designs, then device compactness is improved, but adhesion strength and reliability worsen
Solution Approach 1:
The patent employs composite dielectric materials with optimized compositions including oxycarbide materials that provide enhanced mechanical and adhesive properties. These composite dielectric layers maintain adequate thickness for reliable bonding and adhesion while achieving overall device compactness through the vertical architecture. The composite material formulation allows thinner layers without sacrificing bond energy, resolving the contradiction between compactness and reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach results in stronger bond energies between device structures, reducing thickness and improving adhesion, leading to more compact and efficient microelectronic devices with enhanced performance.
Implementation Method 1
The use of dielectric oxycarbide materials in microelectronic devices to facilitate stronger dielectric-to-dielectric bonding between structures, allowing for reduced thickness and improved adhesion without voids
Data Source
AI summary
A microelectronic device includes a first microelectronic device and a second microelectronic device structure overlying the first microelectronic device structure. The first microelectronic device structure includes a first base structure, and a first dielectric oxycarbide material overlying the first base structure. The second microelectronic device structure includes a second dielectric oxycarbide material bonded to the first dielectric oxycarbide material of the first microelectronic device structure, and a second base structure overlying the second dielectric oxycarbide material. Related methods and memory devices are also described.


