Oxyfuel Combustion for Carbon Dioxide Supply

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Solution Overview

Problem

The existing methods for providing carbon dioxide for 'power-to-carbon-based-fuels' applications are inefficient and costly, especially for large-scale projects, as they require expensive purification and transportation of CO2, and current direct air capture technologies are still in the development phase and not widely available.

Innovation Solution

A process involving oxyfuel combustion using oxygen from electrolysis, which allows for high-temperature combustion and efficient CO2 separation, followed by purification and utilization of heat for synthesis of carbon-containing products, eliminating the need for conventional energy sources and enabling self-sufficiency in CO2 supply without requiring extensive industrial infrastructure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If carbon dioxide is obtained from flue gases using post-combustion capture, then carbon dioxide can be recovered, but the process is costly and requires extensive industrial infrastructure

Engineering Contradiction:
Improvecarbon dioxide supplyVSAvoidcost and infrastructure requirement
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent extracts carbon dioxide directly from the atmosphere using direct air capture technology, eliminating the need to process flue gases from industrial sources. This approach obtains CO2 without requiring proximity to industrial infrastructure, resolving the contradiction between CO2 availability and infrastructure dependency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary substance (hydroxide solution) that facilitates CO2 absorption from air. This chemical mediator enables efficient CO2 capture without requiring direct contact with industrial flue gases, reducing infrastructure requirements while maintaining CO2 supply

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If carbon dioxide is transported and purified for power-to-gas applications, then CO2 can be made available in remote locations, but the process is expensive

Engineering Contradiction:
Improvelocation flexibilityVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent extracts CO2 directly from ambient air at the point of use, eliminating the need for expensive transportation and purification infrastructure. This enables power-to-gas applications in remote locations without incurring transport costs

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system performs self-service by capturing CO2 from the atmosphere directly at the application site, eliminating dependency on external CO2 supply chains, transportation networks, and centralized purification facilities

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If direct air capture technology is used, then CO2 can be obtained without industrial infrastructure, but the technology is still in development phase and not widely available

Engineering Contradiction:
Improvelocation flexibilityVSAvoidtechnology maturity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent segments the CO2 capture process into modular chemical absorption units that can be deployed incrementally. This modular approach allows the system to achieve reliable CO2 capture without requiring a single large-scale proven technology, bridging the gap between experimental and industrial stages

Inventive Principle:
Principle #1Segmentation

4Power

If conventional combustion is used for energy production, then energy can be generated, but CO2 separation and purification becomes necessary and costly

Engineering Contradiction:
Improveenergy productionVSAvoidCO2 separation cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent extracts CO2 from air rather than from combustion flue gases, eliminating the need for complex CO2 separation and purification processes. This allows conventional combustion to continue for energy production without incurring additional CO2 handling costs

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process provides a more efficient and cost-effective means of producing carbon dioxide and carbon-based products, such as methanol, by utilizing oxygen from electrolysis for oxyfuel combustion, enabling reliable and predictable energy supply for large-scale 'power-to-carbon-based-fuels' applications, even in areas lacking conventional CO2 sources.

Implementation Method 1

oxyfuel combustion using oxygen from electrolysis, which allows for high-temperature combustion

Methodology Applied
Scientific EffectOxyfuel combustion: Combustion

Implementation Method 2

using oxygen from electrolysis

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS11518724B2Providing carbon dioxide by means of oxygen-based combustion
Publication Date: 2022.12.06 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • US11518724B2 patent drawing

AI summary

A method for preparing a carbonaceous product includes providing oxygen, in particular from electrolysis, and providing a fuel. The method also includes combusting the fuel with the oxygen by an oxy-fuel combustion process in order to provide energy, purifying a flue gas produced by the oxy-fuel combustion process, and separating carbon dioxide from the flue gas produced by the oxy-fuel combustion process, wherein energy provided by the oxy-fuel combustion process includes, in particular exclusively, heat which is used as process heat for purifying and/or for synthesising or providing the carbonaceous product. A corresponding system is designed to carry out the described method.