Oxygen Barrier Layer for Semiconductor Source-Drain Impurity Control

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Solution Overview

Problem

The scaling down of metal-oxide-semiconductor field-effect transistors (MOS-FETs) in semiconductor devices leads to deterioration in operation characteristics, necessitating improved methods to maintain performance and prevent impurity diffusion.

Innovation Solution

Incorporating a barrier layer containing oxygen between the source/drain regions and the active pattern in semiconductor devices, which is conformally formed and spaced apart to prevent impurity diffusion and enhance epitaxial growth, while allowing for thermal treatment at high temperatures to activate impurities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If MOS-FETs are scaled down to reduce pattern size and design rule, then device density and integration are improved, but operation characteristics deteriorate

Engineering Contradiction:
Improvepattern sizeVSAvoidoperation characteristics
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The patent applies local quality by introducing a barrier layer with specific oxygen concentration at the interface between source/drain regions and active pattern, rather than uniformly treating the entire device structure. This localized modification at the critical interface region prevents impurity diffusion while maintaining overall device scaling benefits

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the chemical composition parameter by incorporating oxygen into the barrier layer structure. This parameter change transforms the barrier layer's properties to prevent impurity diffusion, thereby maintaining operation characteristics despite device scaling

Inventive Principle:
Principle #35Parameter changes

2Reliability

If barrier layer is formed to prevent impurity diffusion, then reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveimpurity diffusion preventionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The barrier layer acts as an intermediary element between the source/drain regions and the active pattern. This intermediate layer with oxygen incorporation mediates the interaction between doped regions and the channel, preventing harmful impurity diffusion while maintaining a relatively simple overall device architecture

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The barrier layer is formed as a composite structure with oxygen incorporated into the material composition. This composite approach combines the base barrier material with oxygen to create enhanced properties for impurity blocking, achieving reliable protection without excessive structural complexity

Inventive Principle:
Principle #40Composite materials

3Reliability

If thermal treatment is performed at high temperature to activate impurities, then electrical conductivity is improved, but impurity diffusion increases

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidimpurity diffusion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The barrier layer with oxygen incorporation is formed in advance before thermal treatment to prevent impurity diffusion. This preliminary protective action is taken before the high-temperature process that would otherwise cause harmful diffusion, allowing impurity activation without the associated harmful effects

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves the electric characteristics of semiconductor devices by preventing impurity diffusion and reducing electric resistance, thereby maintaining performance even at reduced scales.

Implementation Method 1

a barrier layer between at least one of the source/drain regions and the at least one active pattern, the barrier layer being at least on bottoms of the source/drain regions and including oxygen

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

forming source/drain regions on the at least one active pattern by an epitaxial growth process

Methodology Applied
Scientific EffectEpitaxial growth: Epitaxy

Data Source

PatentUS11728429B2Method of fabricating semiconductor device
Publication Date: 2023.08.15 SAMSUNG ELECTRONICS CO LTD
  • US11728429B2 patent drawing
  • US11728429B2 patent drawing
  • US11728429B2 patent drawing

AI summary

A semiconductor device includes at least one active pattern on a substrate, at least one gate electrode intersecting the at least one active pattern, source/drain regions on the at least one active pattern, the source/drain regions being on opposite sides of the at least one gate electrode, and a barrier layer between at least one of the source/drain regions and the at least one active pattern, the barrier layer being at least on bottoms of the source/drain regions and including oxygen.