Oxygen Reduction Catalyst Composition That Preserves Reaction Sites

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Solution Overview

Problem

The addition of additives to electrochemical oxygen reduction catalysts can lead to reduced catalytic activity due to surface coating of metal particles, decreasing reaction sites and overall performance.

Innovation Solution

An electrochemical oxygen reduction catalyst comprising metal particles with an organic nitrogen compound additive, where the weight ratio of the additive to metal particles is between 0 and 0.46, and the surface modification rate is less than 28%, improving catalytic activity while maintaining reaction sites.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an additive is added to a catalyst, then the catalytic activity is improved, but the additive coats the surface of the metal particles and reduces the reaction sites

Engineering Contradiction:
Improvecatalytic activityVSAvoidreaction sites
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent applies parameter changes by precisely controlling the weight ratio of the organic nitrogen compound additive to metal particles within 0.052-0.1, and limiting the surface modification rate to less than 28%. This quantitative parameter control ensures that the additive improves catalytic activity through electronic effects while preventing excessive surface coverage that would block reaction sites

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite catalyst system combining metal particles with organic nitrogen compound additives. This composite structure leverages the synergistic effect where the additive modifies the electronic properties of the metal particles to enhance catalytic activity, while the controlled composition ensures sufficient metal surface area remains exposed for oxygen reduction reactions

Inventive Principle:
Principle #40Composite materials

2Reliability

If the weight ratio of additive to metal particles is increased, then the catalytic activity is enhanced, but the surface modification rate increases and reaction sites are reduced

Engineering Contradiction:
Improvecatalytic activityVSAvoidmetal particle surface area
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent establishes optimal parameter ranges by defining the weight ratio of additive to metal particles as 0.052-0.1 and the surface modification rate as less than 28%. These parameter specifications balance the competing requirements of enhancing catalytic activity through additive incorporation while preserving sufficient metal surface area for reactions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial action by using a limited amount of additive (weight ratio 0.052-0.1) that provides sufficient electronic modification effect without achieving complete or excessive surface coverage. This partial modification approach ensures that the beneficial electronic effects are obtained while leaving the majority of metal particle surfaces available for catalysis

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The described catalyst configuration enhances catalytic activity by optimizing the additive-to-metal particle ratio and surface modification, resulting in improved mass activity and power generation performance in fuel cells and metal-air cells.

Implementation Method 1

the additive coats the surface of the metal particles having catalytic activity

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

metal particles having oxygen reduction activity

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

electrochemical oxygen reduction catalyst

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS20230307747A1Electrochemical oxygen reduction catalyst, air electrode, fuel cell and metal-air cell
Publication Date: 2023.09.28 TOYOTA JIDOSHA KK
  • US20230307747A1 patent drawing
  • US20230307747A1 patent drawing
  • US20230307747A1 patent drawing

AI summary

There is provided an electrochemical oxygen reduction catalyst containing metal particles having oxygen reduction activity and an additive, in which the additive is at least one organic nitrogen compound, and a ratio of a weight of the additive to a weight of the metal particles is more than 0 and less than 0.46.