Portable Oxygen Concentrator Vacuum Swing Cycle

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Solution Overview

Problem

Existing oxygen separation systems, such as pressure swing separation systems, face inefficiencies in energy consumption due to pump inefficiency and require significant power to produce oxygen, limiting their portability and scalability.

Innovation Solution

A method and apparatus for separating oxygen from ambient air using a portable concentrator that employs a vacuum swing cycle with LiLSX adsorbent, minimizing pump pressure and flow rates, and incorporating a last in/first out (LIFO) buffer column to optimize gas flow and purity, reducing energy consumption and size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pressure swing separation systems are used for oxygen separation, then oxygen can be produced with high purity, but energy consumption is high due to pump inefficiency and high power requirements

Engineering Contradiction:
Improveoxygen purityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent employs periodic vacuum cycling through the adsorption columns, creating alternating phases of nitrogen adsorption and desorption. This periodic action allows continuous oxygen production while minimizing the duration and intensity of pump operation, thereby reducing overall power consumption while maintaining high oxygen purity through repeated separation cycles

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically adjusts vacuum pressure levels and flow rates based on operational requirements. By optimizing the pressure differential across the adsorbent beds and controlling the timing of vacuum application, the system achieves efficient nitrogen removal with minimal energy input, resolving the contradiction between purity and power consumption

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high pump pressure and flow rates are used to drive separation cycle steps, then oxygen separation efficiency is improved, but power consumption increases significantly

Engineering Contradiction:
Improveoxygen separation rateVSAvoidpump power
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The patent applies vacuum pressure only to the extent necessary to achieve effective nitrogen adsorption, rather than maintaining continuously high pressure. The vacuum is applied intermittently during specific cycle phases, providing just sufficient driving force for separation while avoiding excessive power consumption associated with maintaining high pressure throughout the entire system

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system optimizes the relationship between vacuum pressure, flow rate, and cycle timing to achieve maximum oxygen separation efficiency at minimum power consumption. By dynamically adjusting these parameters based on real-time operational conditions, the system maintains high productivity without requiring proportionally high pump power

Inventive Principle:
Principle #35Parameter changes

3Weight of moving object

If conventional oxygen separation systems are designed for portability, then mobility is improved, but energy efficiency deteriorates due to battery power constraints

Engineering Contradiction:
Improvesystem weightVSAvoidenergy consumption
Core Design Contradiction:
Weight of moving objectVSUse of energy by moving object

Solution Approach 1:

The periodic vacuum cycling enables the system to operate in discrete pulses synchronized with user inhalation, allowing the use of smaller, lighter battery packs while maintaining adequate oxygen supply. The intermittent operation pattern reduces average power consumption compared to continuous operation systems, making portability feasible without severely compromising energy efficiency

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system synchronizes oxygen delivery with the user's natural inhalation rhythm, delivering oxygen only when needed and allowing the battery to rest during exhalation phases. This self-regulating operation pattern reduces overall energy consumption and extends battery life, enabling portable operation without requiring oversized power sources that would increase system weight

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient oxygen separation with reduced energy consumption, enabling a portable and lightweight design capable of producing 88% pure oxygen while consuming significantly less power than prior art, with a weight reduction and improved scalability.

Implementation Method 1

an electrically driven pneumatic compressor cycled air from 1 to 3 atmospheres pressure, following the Skarstrom cycle steps, through two columnar containers of adsorbent having high adsorption capacity for nitrogen and other polar molecules

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10335570B2Method of separating and distributing oxygen
Publication Date: 2019.07.02 VBOX INC
  • US10335570B2 patent drawing
  • US10335570B2 patent drawing
  • US10335570B2 patent drawing

AI summary

Disclosed is a method of providing oxygen rich gas. Oxygen is separated from ambient air with an oxygen separator in discrete pulses, one pulse at a time. The start of the pulse is synchronized with the beginning of an inhalation of a person. The oxygen rich gas in each pulse is separated from the ambient air in real time during a nitrogen adsorption step concurrent with each inhalation.