Oxygen Dissolution Tank With Alternating Trays for Supersaturation

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Solution Overview

Problem

Existing oxygen dissolution technologies struggle to generate high-concentration oxygenated water beyond supersaturation levels without significant degassing, requiring complex equipment and high pressures, making them unsuitable for small-scale or indoor use.

Innovation Solution

A high-concentration oxygenated water generation apparatus with a dissolution tank featuring alternating dispersion and collection trays, a pressure dissolution unit, and stabilization tubes to maximize contact area and time, and inhibit degassing, allowing for continuous oxygen dissolution under normal pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional aeration systems are used to dissolve oxygen in water, then oxygen concentration can be increased to saturation level, but it is difficult to achieve supersaturation concentration

Engineering Contradiction:
Improvedissolved oxygen concentrationVSAvoidability to maintain supersaturation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The dissolution tank is divided into multiple stages with alternating dispersion trays and collection trays. Each tray creates separate zones for gas-liquid contact and collection, enabling progressive oxygen dissolution through multiple stages rather than a single contact zone, thus achieving supersaturation effectively.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a vertical multi-stage structure with alternating dispersion and collection trays arranged in the vertical dimension. This transforms a single-plane gas-liquid contact into a multi-level three-dimensional dissolution process, maximizing contact area and residence time for supersaturation achievement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If high-pressure vessels are used to dissolve oxygen to supersaturation level, then dissolved oxygen concentration can be increased, but apparatus size increases and continuous production becomes difficult

Engineering Contradiction:
Improvedissolved oxygen concentrationVSAvoidapparatus structure and size
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The circulation pump creates self-circulating flow that continuously moves water through the dissolution tank and back, eliminating the need for external high-pressure vessels or complex pumping systems. The system uses its own circulation to maintain supersaturation and enable continuous production.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses hydraulic circulation through the dissolution tank instead of pneumatic high-pressure compression. Water is circulated through the tank where oxygen dissolves under atmospheric pressure, avoiding the need for high-pressure vessels while achieving supersaturation through extended contact time and multi-stage trays.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Quantity of substance

If oxygen microbubbles are injected under pressure and dwelled for predetermined time, then supersaturation can be achieved, but rapid degassing occurs during decompression

Engineering Contradiction:
Improvedissolved oxygen concentrationVSAvoiddegassing of dissolved oxygen
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The circulation pump and multi-stage trays perform preliminary oxygen dissolution action while water is circulating through the system. By the time oxygenated water reaches the storage tank, supersaturation is already established, and the continuous circulation maintains this state without requiring subsequent high-pressure dwelling or risking degassing during decompression.

Inventive Principle:
Principle #10Preliminary action

4Use of energy by moving object

If circulation pump is stopped, then energy consumption is reduced, but dissolved oxygen concentration decreases due to degassing

Engineering Contradiction:
Improveenergy consumptionVSAvoiddissolved oxygen concentration
Core Design Contradiction:
Use of energy by moving objectVSQuantity of substance

Solution Approach 1:

The circulation pump operates continuously to maintain constant water circulation through the dissolution tank, ensuring that oxygen dissolution action is ongoing without interruption. This continuous circulation prevents degassing by constantly renewing the gas-liquid contact, maintaining supersaturation even during extended periods without pump shutdown.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus generates oxygenated water with concentrations up to 180 ppm, maintaining dissolved oxygen levels even when circulation is stopped, suitable for small-scale indoor use and effective in treating COVID-19 patients.

Implementation Method 1

a circulation pump (20) connected to a outlet of a water tank (10) such that a fluid flow is possible, to circulate water stored in the water tank (10)

Methodology Applied
Scientific EffectGas dissolution in liquid: Absorption (physical)

Implementation Method 2

a plurality of dispersion trays (210a to 210g) and a plurality of water collection trays (220a to 220f) alternately disposed in an upward-downward direction, whereby contact area and contact time between water and oxygen may be maximized

Methodology Applied
Scientific EffectGravity-driven flow: Gravitation

Implementation Method 3

a pressure dissolution unit (70) connected to the dissolution tank (60) such that fluid flow is possible, the pressure dissolution unit having a wound coil part or a plurality of bent parts, the pressure dissolution unit being configured to further increase the dissolved oxygen concentration

Methodology Applied
Scientific EffectPressure dissolution: Pressurisation

Implementation Method 4

a stabilization tube (110) connected to the dispenser water tank (90), the stabilization tube (110) being configured to prevent degassing of the high-concentration oxygenated water stored in the dispenser water tank (90)

Methodology Applied
Scientific EffectPressure equilibrium: Pascal's Law

Data Source

PatentUS12428327B2Device for dissolving gas in liquid
Publication Date: 2025.09.30 CHOI BONG EUI
  • US12428327B2 patent drawing
  • US12428327B2 patent drawing
  • US12428327B2 patent drawing

AI summary

A gas-dissolving device can dissolve a gas in a liquid at a high concentration, and can maintain the concentration of a dissolved gas even in a state in which a circulation operation has been stopped. The gas-dissolving device of the present invention comprises: a dissolving tank for receiving a liquid and a gas from each of a circulation pump and a gas source, and discharging a liquid/gas mixture with an increased dissolved gas concentration in the liquid; and a pressurization dissolving part which is fluidically connected to the dissolving tank, and which has a wound coil portion or a plurality of bent portions to further increase the concentration of the dissolved gas, and thus discharge a high-concentration-gas solution. The dissolving tank includes: a plurality of dispersing trays, which are each formed in a shape of having an inclined surface extended in the outer downward direction; and a plurality of water-collecting trays, which are each formed in a shape of having an inclined surface extended in the inner downward direction and each have a through-hole formed at the lower end thereof, wherein the plurality of dispersing trays and the plurality of water-collecting trays are alternately arranged in the vertical direction.