Handheld Oxygen Generator Containment Layer Heat Management

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing oxygen generators are not sufficiently lightweight, portable, or capable of providing high flow rates of medical-grade oxygen in extreme environments, and they often pose safety risks due to excessive heat generation during exothermic reactions, which complicates their use in harsh conditions.

Innovation Solution

A handheld oxygen generation system with a containment layer comprising insulation, barrier, and outer layers to manage heat and protect users, utilizing a chemical oxygen generator that produces oxygen through an exothermic reaction, with a reactant configuration to control flow rates and maintain safe exterior temperatures, allowing for extended oxygen production at high flow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a chemical oxygen generator is used to provide high flow rates of oxygen, then the oxygen production capability is improved, but the exterior temperature becomes excessively high causing safety risks

Engineering Contradiction:
Improveoxygen production capabilityVSAvoidexterior temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent introduces a containment layer as an intermediary between the chemical oxygen generator and the user. This layer includes an insulating material that thermally isolates the hot generator from direct contact, and an outer layer that provides a cool tactile surface. This mediator structure allows the generator to maintain high temperatures for effective oxygen production while preventing heat transfer to the user, thus resolving the contradiction between productivity and temperature safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Weight of moving object

If the oxygen generator is made lightweight and portable, then the ease of transport is improved, but the insulation and safety features may be compromised

Engineering Contradiction:
Improveweight of oxygen generatorVSAvoidsafety and insulation effectiveness
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent employs thin-film insulation materials and flexible containment layers that provide effective thermal isolation without adding significant weight. The containment layer uses thin insulating materials that maintain their protective function while keeping the overall device lightweight and portable, thus resolving the contradiction between weight and reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

3Duration of action of moving object

If the oxygen generator is designed for extended duration operation, then the duration of action is improved, but the heat management and safety challenges increase

Engineering Contradiction:
Improveduration of oxygen productionVSAvoidheat management complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent designs the chemical oxygen generator to operate continuously for extended durations, providing uninterrupted oxygen production. The containment layer maintains consistent thermal isolation throughout the operation period, and the reactant formulation is optimized for sustained reaction rates. This continuous operation capability extends the duration of action while the simple layered containment structure avoids increasing device complexity, thus resolving the contradiction between duration and complexity.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a safe, portable, and reliable source of high-flow medical-grade oxygen for extended durations in extreme conditions, maintaining safe exterior temperatures and ensuring easy activation without maintenance, suitable for emergency medical situations.

Implementation Method 1

a chemical oxygen generator configured to produce oxygen in an exothermic chemical reaction

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Implementation Method 2

The insulation layer comprises silica aerogel... so as to reduce the likelihood of the user being burned by the assembly

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP2790792B1Handheld portable oxygen generator for use in extreme environments
Publication Date: 2019.08.07 PACIFIC PRECISION PROD MFG
  • EP2790792B1 patent drawingFigure 1
  • EP2790792B1 patent drawingFigure 2~3
  • EP2790792B1 patent drawingFigure 4

AI summary

The oxygen generation system includes a chemical oxygen generator that creates oxygen through an exothermic chemical reaction that creates sufficient heat to pose a serious risk to a user. The oxygen generation system therefore includes a containment layer to permit safer administration of oxygen from a chemical oxygen generator by shielding a user from and/or dissipating the heat generated by the chemical generator. The oxygen generation system may be handheld and portable for use in extreme, remote, and/or hostile conditions, locations, environments, and situations with a simple activation method easily operated under stress without any preparation or maintenance.