Oxygen Injection Anomaly Detection for Predictive Wastewater Maintenance

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Solution Overview

Problem

Current water treatment plants lack a technical means to detect anomalies in oxygen-injecting apparatuses before they malfunction, leading to costly and reactive maintenance approaches.

Innovation Solution

A method that compares the oxygen flow rate with the fluid flow rate to establish a 'normal operation zone, using an algorithm to detect deviations and trigger predictive maintenance by calculating the distance between new data points and the established zone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If regular maintenance or replacement of oxygen-injecting apparatuses is performed to prevent faults, then reliability is improved, but cost increases

Engineering Contradiction:
Improveapparatus reliabilityVSAvoidmaintenance cost
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system performs preliminary detection of anomalies by continuously monitoring operating parameters and comparing them against learned normal patterns. This allows faults to be detected before they occur, enabling maintenance to be performed only when necessary rather than on a fixed schedule, thus reducing maintenance costs while maintaining reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses its own operational data to self-diagnose potential faults by comparing current operating parameters against historically learned normal patterns. This self-monitoring capability eliminates the need for external inspection systems and enables the apparatus to identify its own maintenance needs

Inventive Principle:
Principle #25Self-service

2Reliability

If no anomaly detection system is implemented, then device complexity is reduced, but reliability deteriorates due to reactive maintenance

Engineering Contradiction:
Improveapparatus reliabilityVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical monitoring devices with a software-based anomaly detection algorithm that processes existing operational data. Instead of adding physical sensors and monitoring hardware, the invention uses computational methods to analyze normal operating patterns and detect deviations, significantly reducing device complexity while maintaining high reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system continuously monitors operating parameters and provides feedback by comparing current values against learned normal patterns. When anomalies are detected, the system generates alerts that trigger maintenance actions. This closed-loop feedback mechanism improves reliability without requiring complex intervention systems

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11983001B2Method for detecting anomalies in a water treatment plant using an apparatus for injecting oxygen into a waste pool
Publication Date: 2024.05.14 LAIR LIQUIDE SA POUR LETUDE & LEXPLOITATION DES PROCEDES GEORGES CLAUDE
  • US11983001B2 patent drawing
  • US11983001B2 patent drawing
  • US11983001B2 patent drawing

AI summary

A method for operating a water treatment plant, wherein the plant is equipped with an apparatus for injecting a gas containing oxygen into an effluent, the method comprising a phase of detecting anomalies in the operation of the apparatus, wherein the phase of detecting anomalies comprises an implementation of the following steps: providing data representative of the operating state of the apparatus; and providing a system for acquiring and processing said data.