Aircraft Oxygen Regulator for Rapid Cabin Depressurization Response

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Solution Overview

Problem

Current oxygen regulators in aircraft cabins do not effectively increase oxygen concentration quickly enough during depressurization events, potentially leading to inadequate oxygen supply for crew members, especially in emergency situations where rapid altitude changes occur.

Innovation Solution

An oxygen regulator with an emergency device that automatically adjusts the oxygen concentration in the breathing mixture based on the rate of cabin altitude change, using a pneumatic system to increase oxygen concentration above minimum requirements during depressurization and reduce it when necessary, without requiring electrical power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If current oxygen regulators use pneumatic technology with Venturi and aneroid capsule to regulate oxygen enrichment, then the device complexity is reduced and reliability is improved, but the response speed to cabin altitude changes is insufficient during depressurization events

Engineering Contradiction:
Improveresponse speedVSAvoiddevice complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The regulator is divided into two independent control systems: a conventional pneumatic control system for normal operation and a new pressure-sensitive control system for emergency depressurization detection. Each system operates autonomously based on its specific trigger mechanism, allowing the emergency system to respond rapidly without being constrained by the slower pneumatic response characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A pressure-sensitive component (such as a diaphragm or membrane) is introduced as an intermediary between the cabin pressure environment and the oxygen flow control mechanism. This intermediary directly translates pressure changes into flow rate adjustments, eliminating the need for complex mechanical linkages and enabling faster response to depressurization events.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the oxygen concentration is increased above minimum requirements during depressurization, then the safety and oxygen delivery are improved, but the oxygen consumption increases

Engineering Contradiction:
ImprovesafetyVSAvoidoxygen consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The oxygen flow rate is made dynamically adjustable based on real-time cabin pressure conditions. During normal flight conditions, the regulator maintains minimum required oxygen concentration to conserve oxygen. When depressurization is detected, the system automatically increases oxygen flow rate to ensure adequate oxygen delivery, and then reduces it again once pressure stabilizes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the oxygen concentration parameter in response to pressure changes. By monitoring cabin pressure and adjusting oxygen enrichment levels accordingly, the system ensures high oxygen delivery during critical depressurization events while maintaining economical oxygen consumption during stable flight conditions.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the regulator responds quickly to depressurization by increasing oxygen concentration, then the oxygen delivery is improved, but the device complexity increases due to additional sensors and control systems

Engineering Contradiction:
Improveoxygen delivery efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The emergency oxygen enrichment system is designed to activate automatically upon detection of depressurization conditions, without requiring pilot intervention or complex electronic control systems. The pressure-sensitive mechanism self-activates when cabin pressure drops below a predetermined threshold, ensuring rapid oxygen delivery while minimizing system complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses pneumatic principles with pressure-sensitive diaphragms or membranes to detect cabin pressure changes and directly control oxygen flow. This pneumatic approach eliminates the need for electronic sensors, processors, and actuators, achieving fast response with minimal added complexity compared to conventional pneumatic systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures a higher partial pressure of oxygen in the blood during depressurization events, optimizing oxygen delivery and consumption, and maintaining safety by not relying on electrical power.

Implementation Method 1

the emergency device is preferably pneumatic

Methodology Applied
Scientific EffectPneumatic pressure sensing: Pressure Gradient

Implementation Method 2

ambient air is sucked by a Venturi made through high velocity oxygen flow

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Implementation Method 3

An aneroid capsule (called also altimeter capsule) regulates the altimetric oxygen enrichment by adjusting the section of the ambient air inlet

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9227091B2Oxygen regulator to deliver breathing gas in an aircraft
Publication Date: 2016.01.05 SAFRAN AEROTECHNICS SAS
  • US9227091B2 patent drawing
  • US9227091B2 patent drawing
  • US9227091B2 patent drawing

AI summary

Oxygen regulator (1) to deliver breathing gas in a cabin (10) of an aircraft comprising a first inlet (12) for pressurized breathing oxygen, a second inlet (14) for diluter gas, an outlet (16) to provide a breathing mixture to a user, and a regulation device adjusting the concentration of breathing oxygen in the breathing mixture. The regulation device comprises a emergency device (30) that adjusts the concentration of breathing oxygen in the breathing mixture as a function of a variation speed of the cabin altitude.