Oxygen-Scavenging Cathode Coating for High-Nickel Li-Ion Stability

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Solution Overview

Problem

Lithium-nickel-based metal oxide cathode active materials in lithium secondary batteries face challenges with increased nickel content leading to crystal structure deformation and side reactions due to nickel oxidation, resulting in reduced long-term storage stability and capacity retention.

Innovation Solution

A cathode active material is developed with a lithium-nickel-based metal oxide particle coated with a water-soluble polymer and an oxygen scavenger compound, which forms a stable coating that captures and removes oxygen radicals, preventing side reactions and maintaining electrical conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the content of nickel is increased to implement a high-capacity cathode, then the capacity is improved, but the crystal structure may be deformed and damaged and side reactions may occur

Engineering Contradiction:
ImprovecapacityVSAvoidcrystal structure stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A coating layer comprising a water-soluble polymer and an oxygen scavenger compound is formed on the surface of the lithium-nickel-based metal oxide particle. The coating acts as an intermediary between the high-nickel cathode material and the electrolyte, preventing direct contact and side reactions while maintaining high capacity. The oxygen scavenger specifically addresses nickel oxidation by removing oxygen, and the polymer provides structural stability to prevent crystal deformation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the content of nickel is increased to implement a high-capacity cathode, then the capacity is improved, but side reactions due to change in oxidation number of nickel may be caused

Engineering Contradiction:
ImprovecapacityVSAvoidside reactions
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The oxygen scavenger compound in the coating converts the harmful effect of nickel oxidation (change in oxidation number) into a beneficial outcome. By scavenging oxygen that would otherwise cause nickel to change oxidation state and trigger side reactions, the coating prevents harmful side reactions while allowing the high-nickel composition to maintain its high capacity benefit.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If a coating is formed to improve stability and prevent side reactions, then operational stability is improved, but the complexity of the cathode structure increases

Engineering Contradiction:
Improveoperational stabilityVSAvoidcathode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A thin coating layer is formed on the surface of the lithium-nickel-based metal oxide particle. This thin film provides the necessary protective functions (preventing side reactions, stabilizing crystal structure) without adding significant complexity to the overall cathode structure. The coating is applied as a surface layer rather than requiring complex internal structural modifications.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coating enhances the chemical and crystal stability of the cathode active material, improving capacity retention and reducing internal resistance, thereby extending the battery's lifespan and operational stability.

Implementation Method 1

a coating including a water-soluble polymer and an oxygen scavenger compound may be formed on a lithium-nickel-based metal oxide particle. Oxygen generated on a surface of an active material particle may be directly removed by the oxygen scavenger compound.

Methodology Applied
Scientific EffectOxygen scavenging: Absorption (physical)

Implementation Method 2

a coating including a water-soluble polymer and an oxygen scavenger compound may be formed on a lithium-nickel-based metal oxide particle

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP4471882A1Cathode active material for lithium secondary battery, method of preparing the same and lithium secondary battery including the same
Publication Date: 2024.12.04 SK ON CO LTD
  • EP4471882A1 patent drawingFigure 1~2
  • EP4471882A1 patent drawingFigure 3A~3C
  • EP4471882A1 patent drawing

AI summary

A cathode active material for a lithium secondary battery includes a lithium-nickel-based metal oxide particle, and a coating formed on a surface of the lithium-nickel-based metal oxide particle. The coating includes a water-soluble polymer and an oxygen scavenger compound. Oxygen generated from the cathode active material can be directly removed by the coating.