Oxygen Sensor Bias Compensation in Engine Fuel Control

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Solution Overview

Problem

Oxygen sensors in internal combustion engines are prone to bias, which can lead to air-fuel ratio imbalances and increased engine emissions.

Innovation Solution

Adjusting the operation of the inner-loop delta fuel controller in response to oxygen sensor bias, including deactivating or constraining its authority, to mitigate the effects of sensor bias and maintain optimal fuel control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If oxygen sensors are used to control fuel supply in engine cylinders, then fuel control precision is improved, but air-fuel ratio imbalance occurs when sensors experience bias

Engineering Contradiction:
Improvefuel control precisionVSAvoidair-fuel ratio balance
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The system dynamically changes the operational parameters of the delta fuel controller by adjusting its authority range based on oxygen sensor bias detection. When bias is detected, the controller constrains the delta fuel adjustment range, effectively changing the control parameters to prevent air-fuel ratio imbalance while maintaining fuel control precision under normal conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The delta fuel controller transitions from a static control mode to a dynamic control mode where its authority is adjusted in real-time based on oxygen sensor feedback. The controller dynamically adapts its intervention level, increasing authority when no bias is present and reducing authority when bias is detected, thereby resolving the contradiction between precision and stability

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the inner-loop delta fuel controller is actively adjusting fuel control, then fuel efficiency is improved, but emissions increase when oxygen sensor bias is present

Engineering Contradiction:
Improvefuel efficiencyVSAvoidengine emissions
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The system implements a feedback mechanism where oxygen sensor readings are continuously monitored for bias conditions. When bias is detected, the feedback loop triggers a reduction in delta fuel controller authority, preventing the controller from making aggressive fuel adjustments that would worsen emissions while allowing efficient control under normal sensor operation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system takes preliminary anti-action by detecting oxygen sensor bias before it causes significant emissions problems. Upon detecting bias, the controller proactively constrains its authority range, preventing harmful fuel adjustments before they occur, thereby maintaining fuel efficiency when sensors are accurate and preventing emissions when sensors are biased

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS20260043367A1Methods and systems to compensate for oxygen sensor bias
Publication Date: 2026.02.12 FORD GLOBAL TECH LLC
  • US20260043367A1 patent drawing
  • US20260043367A1 patent drawing
  • US20260043367A1 patent drawing

AI summary

Systems and methods for controlling fuel that is supplied to cylinders of an internal combustion engine are described. In one example, oxygen sensors are placed in an exhaust system of an engine such that each oxygen sensor may detect exhaust gas from a pair of engine cylinders. The oxygen sensors may then provide feedback to coupled and decoupled fuel controllers.