Oxygen Sensor Dual Polymer Matrix Temperature Compensation

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Solution Overview

Problem

Existing oxygen sensors face challenges in accurately measuring oxygen content due to temperature dependence and the need for a second dye for referencing, which can be influenced by changes in measuring conditions and fading.

Innovation Solution

The sensor employs a second sensor section with the same dye embedded in an oxygen-impermeable polymer matrix, allowing for internal referencing and compensation of temperature influences by using different spectral settings for measurements, eliminating the need for a second dye and providing a temperature-independent oxygen measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a second oxygen-insensitive dye is used for referencing, then temperature dependence can be compensated, but the device complexity increases and the reference signal may be influenced by fading and measuring condition changes

Engineering Contradiction:
Improvetemperature compensationVSAvoidnumber of dyes
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the oxygen sensing function and temperature reference function into a single dye system. The same luminescent indicator dye is used in both the oxygen-permeable first polymer matrix and the oxygen-impermeable second polymer matrix, eliminating the need for a separate reference dye and reducing device complexity while maintaining temperature compensation capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent segments the sensor into two distinct sensor sections with different polymer matrix properties. The first sensor section uses an oxygen-permeable matrix for oxygen sensing, while the second sensor section uses an oxygen-impermeable matrix for temperature reference, allowing independent optimization of each section's function

Inventive Principle:
Principle #1Segmentation

2Reliability

If a second dye is used for referencing, then temperature influences can be compensated, but the measurement precision decreases due to different fading characteristics and sensitivity to measuring conditions

Engineering Contradiction:
Improvetemperature compensationVSAvoidluminescence intensity ratio accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies homogeneity by using the identical luminescent indicator dye in both sensor sections. This ensures that both sections have the same fading characteristics and sensitivity to measuring conditions, allowing accurate temperature compensation through ratio formation without the precision loss that would result from using different dyes

Inventive Principle:
Principle #33Homogeneity

3Device complexity

If only a single sensor section is used, then the device complexity is reduced, but the ability to compensate temperature dependence is lost

Engineering Contradiction:
Improvesensor structureVSAvoidtemperature compensation
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality by creating two sensor sections with locally different properties: the first sensor section has an oxygen-permeable polymer matrix for oxygen sensing, while the second sensor section has an oxygen-impermeable polymer matrix for temperature reference. This local differentiation enables temperature compensation while maintaining overall device simplicity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate oxygen content measurement by separating oxygen-dependent and temperature-dependent luminescence components, resulting in a result that is independent of temperature fluctuations, enhancing the reliability and precision of oxygen sensing.

Implementation Method 1

the luminescence intensity depends strongly on the oxygen concentration of the medium surrounding the dye. This effect is based on an interaction of the oxygen with the state of the dye molecules energetically excited by excitation light of suitable wavelength

Methodology Applied
Scientific EffectLuminescence: Luminescence

Implementation Method 2

The probability of this radiation free transition increases with the oxygen concentration. This is called luminescent extinction or quenching by oxygen

Methodology Applied
Scientific EffectLuminescent quenching:

Implementation Method 3

a first sensor section that can be brought into contact with the sample and has a luminescent indicator dye embedded in an oxygen-permeable, first polymer matrix

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 4

a second sensor section that includes the same dye, embedded in an oxygen-impermeable, second polymer matrix

Methodology Applied
Scientific EffectPermeation barrier: Permeation

Data Source

PatentUS8580199B2Oxygen sensor and measuring method
Publication Date: 2013.11.12 SARTORIUS STEDIM BIOTECH GMBH
  • US8580199B2 patent drawing
  • US8580199B2 patent drawing
  • US8580199B2 patent drawing

AI summary

A sensor for measuring an oxygen content in a liquid or gaseous sample has first and second sensor sections (14a, 14b). The first sensor section (14a) can be brought into contact with the sample and has a luminescent indicator dye embedded in an oxygen-permeable first polymer matrix. The second sensor section (14b) is arranged adjacent to the first sensor section (14a) and includes the same dye embedded in an oxygen-impermeable second polymer matrix. A light guide (10) guides luminescence excitation light from a light source (31, 32) to the sensor sections (14a, 14b) and guides luminescence emission light from the sensor section (14a, 14b) to a detector (39).