Oxygen Sensor Impedance Timing to Prevent Noise-Synced Offsets

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Solution Overview

Problem

Existing oxygen sensor systems face accuracy degradation and reduced reliability due to noise-induced consistent offsets in temperature measurements, which affect air-fuel ratio monitoring and long-term sensor performance.

Innovation Solution

Incorporating a random time delay in impedance measurement intervals to prevent synchronous noise interference, allowing the system to accurately determine sensor temperature and control the heater, thereby eliminating consistent offsets and improving measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If periodic impedance measurements are performed at fixed time intervals, then the measurement frequency can be precisely controlled, but noise-induced consistent offsets in temperature measurements occur when noise frequency is an integer multiple of measurement frequency

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidlong term sensor reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies dynamics by transitioning from fixed periodic measurement intervals to variable measurement intervals that include a random component. The measurement interval is dynamically adjusted as: interval = base_interval + random_variation, where the random variation prevents synchronization with noise frequencies. This dynamic approach eliminates consistent offsets while maintaining measurement precision.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the temporal parameter of measurement scheduling by introducing randomness into the measurement interval. Instead of using a constant period, the system varies the time between measurements according to a random distribution, thereby changing the measurement frequency parameter dynamically to avoid resonance with noise frequencies.

Inventive Principle:
Principle #35Parameter changes

2Speed

If impedance measurements are performed at high frequency (100-800 times faster than thermal time constant), then temperature control responsiveness is improved, but noise perturbation effects are amplified

Engineering Contradiction:
Improvetemperature control responsivenessVSAvoidnoise perturbation
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent resolves this contradiction by making the measurement timing dynamic rather than fixed. Measurements are performed frequently to maintain responsiveness, but the intervals are randomly varied to break synchronization with noise frequencies. This dynamic timing strategy maintains high measurement rate while reducing noise amplification effects.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent converts the harmful effect of noise by using the random variation in measurement timing to desynchronize from noise frequencies. The high measurement rate that initially amplifies noise is now beneficial because the random timing prevents consistent noise coupling, transforming the noise from a harmful synchronized interference into a manageable random perturbation that averages out.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The random delay effectively filters out noise-induced perturbations, ensuring accurate temperature control and enhancing the long-term reliability of oxygen sensor measurements.

Implementation Method 1

cell impedance measurements are performed on an O2 Sensor in order to estimate its temperature

Methodology Applied
Scientific EffectElectrochemical impedance: Electrical Impedance Tomography

Implementation Method 2

current is sent through the pump cell. Depending on the direction and amount of current, oxygen ions can be pumped into or out of the measurement chamber

Methodology Applied
Scientific EffectIon pumping: Pump

Implementation Method 3

battery voltage applied across an e.g. ceramic heating element embedded in the sensor

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10900433B2Oxygen sensor system and method
Publication Date: 2021.01.26 BORGWARNER US TECHNOLOGIES LLC
  • US10900433B2 patent drawing
  • US10900433B2 patent drawing
  • US10900433B2 patent drawing

AI summary

An oxygen sensor system includes an oxygen sensor and associated circuitry connected thereto. The oxygen sensor including a reference cell. The associated circuitry measures the impedance of the reference cell at time intervals, wherein the time intervals include a random component.