Intake Oxygen Sensor Degradation Detection via Time Constant Comparison

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Solution Overview

Problem

Existing intake oxygen sensors in engine systems can degrade, leading to inaccurate EGR flow estimates and compromised engine control due to altered time constants, making it difficult to accurately correct for pressure fluctuations in the air intake system.

Innovation Solution

A method is implemented to detect oxygen sensor degradation by comparing the time constants of the intake oxygen sensor and throttle inlet pressure sensor, allowing for notification of necessary replacement and alternative EGR flow estimation methods when degradation is detected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the intake oxygen sensor is used to estimate EGR flow based on oxygen concentration changes, then EGR control can be achieved, but sensor degradation alters the time constant and reduces measurement accuracy

Engineering Contradiction:
Improveoxygen concentration measurement accuracyVSAvoidsensor performance consistency
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary diagnostics by comparing the time constant of the oxygen sensor output with the expected time constant before using the sensor for EGR estimation. This advance check prevents degraded sensor data from compromising measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the time constant of the oxygen sensor output and uses this feedback to determine whether the sensor is functioning properly. When the time constant deviates from expected values, the system adjusts its operation to avoid using unreliable sensor data.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If pressure correction is applied to the oxygen sensor output using TIP signal, then compensation for pressure fluctuations is achieved, but sensor degradation reduces the correlation between TIP and oxygen sensor signals

Engineering Contradiction:
Improvepressure correction accuracyVSAvoidsignal correlation
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The system checks the time constant of the oxygen sensor before applying pressure correction. This preliminary verification ensures that the sensor signal is still reliable and correlated with the TIP signal, preventing loss of information through incorrect correction.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses the oxygen sensor's time constant as feedback to determine whether pressure correction should be applied. When the time constant indicates sensor degradation, the system stops applying correction to avoid introducing errors from uncorrelated signals.

Inventive Principle:
Principle #23Feedback

3Productivity

If the oxygen sensor output is used for EGR estimation during boosted conditions, then EGR control is maintained, but time constant variations reduce the accuracy of EGR flow estimates

Engineering Contradiction:
ImproveEGR control continuityVSAvoidEGR flow estimation accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

Before using the oxygen sensor for EGR estimation during boosted conditions, the system performs a preliminary check of the sensor's time constant. This ensures that only accurate sensor data is used, maintaining EGR control continuity without sacrificing precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors the oxygen sensor's time constant during boosted conditions and uses this feedback to determine when EGR estimation should be performed. This feedback mechanism maintains productivity while ensuring measurement precision through conditional operation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9932938B2Methods and systems for diagnosing an intake oxygen sensor based on pressure
Publication Date: 2018.04.03 FORD GLOBAL TECH LLC
  • US9932938B2 patent drawing
  • US9932938B2 patent drawing
  • US9932938B2 patent drawing

AI summary

Methods and systems are provided for diagnosing an intake oxygen sensor. In one example, a method may include indicating degradation of an intake oxygen sensor based on a first time constant of an output of the intake oxygen sensor and a second time constant of an output of a throttle inlet pressure sensor. The method may further include adjusting EGR flow based on the output of the intake oxygen sensor and the output of the throttle inlet pressure sensor when the intake oxygen sensor is not degraded.