Layered Oxide Cathode Composition for Oxygen-Stable Sodium-Ion Cycling

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Solution Overview

Problem

Lithium-ion batteries face limitations due to scarce lithium resources, and sodium-ion batteries, despite having cost and supply advantages, suffer from inferior performance and stability issues, particularly with O3-type layered transition metal oxides experiencing unstable oxygen holes under high voltage, leading to reduced specific capacity and coulombic efficiency.

Innovation Solution

A layered oxide with the formula NaxMnyAaQbCcO2, where A is Fe and Ni, Q is transition metals like Cu, Zn, or Ti, and C is Al or B, is developed, with specific valence and ionic potential ratios to stabilize oxygen holes and inhibit irreversible losses, enhancing structural stability and capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the charging voltage is increased to 4.0 V or above to improve capacity, then more active sodium can be provided, but oxygen in the layered oxide loses electrons forming unstable holes, causing structure damage and oxygen losses

Engineering Contradiction:
Improveactive sodiumVSAvoidcycle stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent modifies the chemical composition parameters of the layered oxide by introducing multiple dopant elements (A, Q, C) with specific valence states and ionic potentials. This changes the electronic structure and stabilizes oxygen holes formed at high voltage, allowing the material to maintain structural integrity during deep charge-discharge cycles while providing increased capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite doped layered oxide structure combining multiple elements (transition metals A, Q with main group elements C) in a unified crystal lattice. This composite approach synergistically stabilizes the structure against oxygen loss and structural collapse while maintaining high sodium content and electrochemical activity.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If high voltage charging is applied to increase capacity, then energy density improves, but specific capacity and coulombic efficiency reduce due to oxygen losses and structure damage

Engineering Contradiction:
Improveenergy densityVSAvoidspecific capacity
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent optimizes the valence state parameters of dopant elements (A with +3/+4, Q with +2/+3, C with +3) to create a balanced electronic structure. This parameter optimization allows the material to achieve high energy density through deep charging while maintaining high specific capacity by preventing oxygen loss and structural degradation.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If sodium content is increased to improve capacity, then more active sodium is available, but structural stability decreases leading to poor cycle performance

Engineering Contradiction:
Improvesodium contentVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent designs a composite doped structure where multiple elements (A, Q, C) work synergistically to stabilize the layered oxide structure. The combination of transition metals with different valences and main group elements creates a robust framework that can accommodate high sodium content while maintaining structural integrity through deep charge-discharge cycles.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces dopant elements at specific positions within the layered oxide structure to locally reinforce the crystal lattice. The dopants A, Q, and C are distributed throughout the structure to provide localized stabilization centers that prevent structural collapse while allowing high overall sodium content.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the specific capacity and coulombic efficiency of sodium-ion batteries by stabilizing oxygen holes and preventing structural collapse, resulting in better cycle performance and energy density.

Implementation Method 1

a d orbital of the Q element and a 2p orbital of oxygen in the oxide are hybridized to form a hybrid orbital, and a local hole in oxygen may be stabilized by the hybrid orbital

Methodology Applied
Scientific EffectOrbital hybridization:

Implementation Method 2

the C element in an ionic state has a high ionic potential and highly interacts with oxygen, its bonding with oxygen has a high covalent bond component

Methodology Applied
Scientific EffectIonic bonding:

Implementation Method 3

its bonding with oxygen has a high covalent bond component

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 4

oxygen in the layered oxide loses electrons at the high voltage, resulting in the formation of a hole

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS20240088376A1Layered oxide and preparation method thereof, positive electrode sheet, secondary battery, battery module, battery pack and electrical apparatus
Publication Date: 2024.03.14 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20240088376A1 patent drawing
  • US20240088376A1 patent drawing
  • US20240088376A1 patent drawing

AI summary

Provided are a layered oxide and a preparation method thereof, a positive electrode sheet, a secondary battery, a battery module, a battery pack and an electrical apparatus. The layered oxide includes an oxide with the general formula NaxMnyAaQbCcO2, where A is one or two of Fe and Ni; Q is one or more of transition metal elements containing 3d or 4d orbital electrons except Fe and Ni; C is one or two of Al and B, 0.66<x≤1, 0.2≤y≤0.6, 0.3≤a≤0.6, 0<b≤0.2, 0<c≤0.1, and 1≤b/c≤100. The A element undergoes valence changes to provide charge compensation in a charge and discharge process, thereby improving the specific capacity of the layered oxide; the Q element and oxygen form a hybrid orbital, inhibiting irreversible oxygen losses and structure collapse of oxygen under a high voltage; the C element has a high ionic potential so as to effectively inhibit oxygen losses; and 1≤b/c≤100.